Manufacturer Exporter of Pharmaceutical Machinery Including Bottle Washing Machine, Liquid Filling Machine, Bottle Filling Machine, Capping Machine, Labelling Machine, Inspection Machine, Turn Table Machine, Blister Packing Machine, Tablet Machine, Tablet Press Machine, Tube Filling Machine, Transfer Conveyor, Swing conveyor, Label Roll Counting, Label Roll Winding Machine in India.
Shree Bhagwati is one of the world leader biggest manufacturer and exporter of labeling machines ,sticker labeling Labeling machine, self adhesive labeling Machines, labeller, wrap round labelling machine, washing and air jet cleaning machine, Rotary Washing Machine, injectable powder filling machines, dry syrup powder filling machines, liquid filling machines, vial filling machine, rotary filling machine, capping machines, ropp bottle capping machine, pp vial capping machine, rotary capping machine, complete tablet bottle packing lines, dry syrup powder filling lines, packaging machines and liquid filling lines for pharmaceutical, Pesticides, cosmetic, chemical, food, ayurvedic and  herbal industry.
  
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An ISO 9001:2000 Company
 
 
Manufacturer and Exporter of Injectable Dry Powder Filling with Vial Liquid Filling Rubber Stoppering Machine.
 

Liquid Filling Section
 

Automatic Injectable Dry Powder Filling With Vial Liquid Filling & Rubber Stoppering Machine
SBML-300D
 
Injectable Dry Powder Filling with Vial Liquid Filling Rubber Stoppering Machine
 
SBML-300D, is a monoblock type high speed machine which has injectable dry powder filling , vial liquid fillig & rubber stoppering machine in one frame structure.
 
Operation :
From the sterilizing tunnel the empty sterilized vials are routed to the infeed turn table. Guides are provided in the turn table which properly aligns the empty vials and passes it to the conveyor. The conveyors takes the vial to the filling unit. A chamber type arrangement is provided for the pre gasing of nitrogen into the vials. The flushing of nitrogen takes place before the filling unit. No vial no filling sensor is provided to avoid the wastage of costly powder. The vials are held under the powder wheel by a pair of timed vial separators. The timing of the vial separator are adjusted in sequence with the intermittent motion of the powder wheel.

This machine is equipped with canister loading arrangement in which the canister is fitted on top of the powder hopper. From the powder hopper the powder is drawn by vacuum in to the powder wheel. Vacuum is applied through the nylon tips filter which is fitted on top of the piston inside the powder wheel. This piston retains the powder during indexing till it reaches exactly above the vial neck.

Instead of the front facing of the powder wheel this machine has side facing. The conveyor moves under the powder filling unit. The powder wheel consists of 12 ports instead of 8 port standard powder wheel.

When the vial is held in position by the vial separators a signal is relayed to the solenoid valve in the powder dosing system. This solenoid activates vacuum which holds the powder in the port of powder wheel, duing the rotation at the lowest end the outlet port is connected with compressed air / nitrogen and changes to pressure. The pressure forces the powder out of the port into the vial positioned directly below the powder fill wheel. The vial separators then rotate and the vials are forwarded on the conveyor towards the vial liquid filling unit.

A separate forcep type conveyor is provided for the eight head vial liquid filling unit. Individual drive system is provided for this conveyor. Here at a time eight vials are gets filled with liquid. Here the vials are moving and along with the vials the diving nozzles also moves along with the vial resulting in the pouring of liquid into the vial. In this system the syringe rotates 180° . This system ensures that you get a perfect accuracy while filling.

In this machine you can use powder filling and liquid filling together or you can use any one (i.e. Either powder filling or liquid filling). All the operations are controlled through plc system. Post gasing arrangement is provided at the rubber stoppering unit

After filling the vials moves towards the rubber stoppering unit. The sterilized and siliconised rubber stoppers are stored in the vibrator bowl. From there the rubber stoppers moves veritically to the chute. A fibre optic sensor is provided in the chute which shuts down the machine when there is no rubber stopper in chute during the operation. The vial is hold firmly between pair of timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fixing of rubber stopper. After the rubber stoppering the vials moves towards the next operation of sealing.
 
Salient Features
  • " No Vial No Filling System" to avoid wastage of costly powders or liquids.
  • Multiple dosing possible for powder filling.
  • Fully controlled through PLC system
  • Machine speed can be adjusted through A.C. Frequency drive.
  • Canister loading arrangement can be provided.
  • Precise accuracy for vial liquid filling.
 
Basic Machine :
  • Imported gear box with motor for machine & unscrambler
  • A.c. Frequency drive for machine & unscrambler
  • Pre & post gasing system
  • Fully controlled through PLC.
  • Pure air filter for air & vacuum
  • "No Vial No Filling System"
  • "No rubber stopper in chute machine stop system"
  • Vacuum pump
  • Acrylic cabinet with imported aluminium structure.
 
Utilities :(To be Provided by Buyer)
Pneumatic Air Filtered, oil free, sterile low pressure air at 4 kg/cm2(4/6 bar)
Vacuum line 20 Hg. (pump will be supplied by us)
 
Technical Specification
Model SBML-300D
Production rate 240 vials / min. For 5 ml. & 10 ml. Vial
Powder Fill Capacity 50 Mg to 1.5 Grms. Single Dose (With Change Parts), 1.5 Grms to 8 Grms. Double, Triple and Four Dose. Fill range depending upon vial opening and bulk density of powder.
Liquid Fill capacity 2ML to 50 ML for Single Dose (With the help of Change Parts)
Accuracy (Powder filling): +- 1% depending upon consistency and the uniformity of bulkder Under controlled level of Humidity (i.e.25%)density of injectable powder.
Accuracy (Liquid filling) 1 %
Electrical supply 4.5 HP.
Power requirement 415 volt ± 10 %, 3 phase, (4 wire system) 50 Hz.
Dimensions 4200 MM (L) x 1000 MM (W) x 1665 MM (H)
Net weight 1200 KGS. (Approx.)
Gross weight 1600 KGS. (Approx.)
 
Input Specifications :
Vial diameter 16 mm to 50 mm
Vial height 32 mm to 110 mm maximum
Rubber stopper size 20 mm / 32 mm (with help of change parts)
 
Note:  (1)  Right of technical improvements & modifications reserved
          (2)  All illustrations and dimensions are shown for information only
 
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Liquid Filling Machine MODELS
Automatic Twin Head Liquid Filling with Rubber Stoppering Machine for Vials SBVFS 80
Automatic Four Head Liquid Filling with Rubber Stoppering Machine for Vials SBVFS 120
Automatic Six Head Liquid Filling with Rubber Stoppering Machine for Vials SBVFS 150
Automatic Eight Head Twin Track Liquid Filling with Rubber Stoppering Machine for Vials SBVFS 250
Automatic Twin Head Liquid Filling Machine for Vials SBVFS 80
Automatic Four Head Liquid Filling Machine for Vials SBVFS 120
Automatic Twin Head Liquid Filling with Capping Machine for Vials and Bottles  
Semi Automatic Twin Head Liquid Filling Machine  
Automatic Four Head Liquid Filling Machine for Bottles  
Automatic Six Head Liquid Filling Machine for Bottles  
Automatic Eight Head Liquid Filling Machine for Bottles  
Automatic Twin Track Twelve Head Liquid Filling Machine for Bottles  
Automatic Volumetric Liquid Bottle Filling SBLF-150
Automatic Multi Head Ropp Cap Sealing SBCS-150
Fully Automatic Sticker Labelling SBSL-100 / 200 / 300
Auto Self Adhesive Vial / Bottle Labelling SBSL-150
Semi Automatic Liquid Filling Machine  
Semi Automatic Electronic Liquid Filling Machine (For Bulk Filling, 1-15 Liters)  
Automatic Electronic Liquid Filling Machine (For Bulk Filling, 1-15 Ltrs.)  
Automatic Electronic Filling Machine (For Small Volume, 10-1000 ml)  
Automatic High Speed Injectable Dry Powder Filling With Pick & Place Type Rubber Stoppering Machine SBPF-300DP
Automatic Dry Injectable Powder Filling & Pick And Place Type Rubber Stoppering Machine SBPF-300DP Compact
Automatic Injectable Dry Powder Filling With Pick & Place Type Rubber Stoppering Machine SBPF-150DP
Automatic High Speed Injectable Powder Filling with Rubber Stoppering Machine SBPF-250D
Automatic High Speed Injectable Powder Filling With Rubber Stoppering Machine SBPF-400D
Automatic Injectable Dry Powder Filling With Pick & Place Type Rubber Stoppering Machine ATPF-125
Automatic Four Head Vial Liquid Filling With Pick And Place Type Rubber Stoppering Machine SBFRS-120
Automatic Six Head Vial Filling With Rubber Stoppering Machine SBLFRS-150
Automatic Monoblock Dry Syrup Powder Filling with eight head ROPP cap Sealing Machine SBPF-MR100
Automatic Double Head Auger Type Powder Filling Machine SBAF-D-100
Automatic Single Head Auger Type Dry Syrup Powder Filling Machine SBAF - 60
Automatic Injectable Dry Powder Filling With Vial Liquid Filling & Rubber Stoppering Machine SBML-300D
Automatic pre filled Syringe filling and Stoppering machine PFS-SA-10
 
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