Automatic 2 Head Piston Liquid Filling Machine – Adhesive, Cream, Jelly Filling Machine

Specification of the equipment machine’s basics :

PARTICULAR	SPECIFICATION
Machine Name	Automatic Piston Liquid Filling Machine
Filling System	Servo base filling
Production Speed Per Hour	1000 to 1200 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads	2 Heads
Working Direction	Left to Right - Linear
Suitable for Products	Free Flowing Liquids
Suitable for Packing Material	HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application	Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers
Volume Capacity	100ml to 1000 ml with help of change parts
Hopper Capacity	200 liters
Hopper Specification	Jacketed with stirrer
Volume Adjustment	HMI + PLC (one time setting)
Prevention of Dropping	Pneumatic system
Up Down Movement	Pneumatic system
Filling Volume Accuracy	+/-0.5 %
Working Height	860mm ( +/-50 mm)
Machine Weight	Approx 400 Kgs
Machine Dimension	Approx ­8 (L) x 8 (W) x 10 (H) – in Feet
No Bottle – No Filling	With the help of Sensor
Bottle Stopper	Pneumatic Based

Machine’s material of construction :

Machine main base frame	Mild Steel Angles
Machine Coverings	Complete in S.S. 304
Product Contact Parts	Stainless Steel 316
Non Contact Parts	Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor	Stainless Steel 304
Conveyor Guide	Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size	97mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness	3mm
Conveyor Motor	0.5 HP 1440 RPM Bonfiglioli
Hopper	Stainless Steel 316
Upper and Lower Level for Hopper	Level switch with Sensor
Bearings	SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable)	Zinc / Hard Chrome / Blackening
In let & Out Let Pipes	Silicon Hose Pipes
By-Pass Pipes	Silicon Pipes
Material Collection Tray at the bottom of Conveyor	Stainless Steel 304
Emergency Stop	Emergency push button on conveyor

Machine’s electronics & pneumatics components :

Machine Motor Make	2 KW         Delta / Panasonic
Conveyor  Motor Make	0.5 HP                         Bonfiglioli
Conveyor Gear Box Make	Bonfiglioli Ratio: 50:1
VFD Make	Delta / ABB
HMI + PLC	Delta / Panasonic
Electrical Wiring	Ferrule Numbering on all the wires with Proper Markings
Level sensor for hopper	Leuze /Sick / Panasonic
Electrical Components	ABB / Delta /Spectra
Sensors	Leuze /Sick / Panasonic
Proxy	Autonix / Pulset
Operating Panel	HMI + PLC
Pneumatics	SMC / Festo / Janatics
Air Pipes	SMC / Festo / Janatics
Wires & Cables	Labb

Machine’s power & air consumption requirement

Power	2 H.P / 230 V.AC
Phase	Single Phase
Compressed Air Required	6 bar pressure 0.5 CFM

Optional accessories (if required by customer at extra cost)

• Pneumatic Based Dripping Tray


• Pneumatic Neck Holding System


• Stainless Steel Flexible Pipes in Case of Hazardous Product


• Flame Proof Motor & Control Panel


• In-Feed Turn Table for Continues Bottle Feeding.


• Pre & Post Nitrogen Flushing System


• Polycarbonate Enclosure in Stainless Steel Structure

Machine’s utility requirement (customer need to arrange)

• Voltage Stabilizer to control power fluctuation


• Main Electrical Power Input till Machine


• Well Trained Operator for Operating Every Machine


• Un-Skilled Helper to help the Operator.


• Air Compressor

This Viscous Servo Piston filler machine is also known as Adhesive filling machine, Cream /Jelly filling machine.