Paste Filling Machine – Automatic 4 Head Piston Liquid Filling Machine for Tomato Paste, Garlic Paste, Ginger Paste, Onion Paste, Gel, Jam, Ketchup, Fruit Pulp

Specification of the Paste Filling machine’s basics :
PARTICULAR | SPECIFICATION |
---|---|
Machine Name | Automatic Piston Liquid Filling Machine |
Filling System | Servo base filling |
Production Speed Per Hour | 3200 to 3600 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size) |
Number of Filling Heads | 4 Heads |
Working Direction | Left to Right - Linear |
Suitable for Products | Free Flowing Liquids |
Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
Application | Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers |
Volume Capacity (Range of Syringe) | 100ml to 1000 ml with help of change parts |
Hopper Capacity | 200 liters |
Hopper Specification | Jacketed with stirrer |
Volume Adjustment | HMI + PLC (one time setting) |
Prevention of Dropping | Pneumatic system |
Up Down Movement | Pneumatic system |
Filling Volume Accuracy | +/-0.5 % |
Working Height | 860mm ( +/-50 mm) |
Machine Weight | Approx 450 Kgs |
Paste Filling Machine Dimension | Approx 8 (L) x 8 (W) x 10 (H) – in Feet |
No Bottle – No Filling | With the help of Sensor |
Bottle Stopper | Pneumatic Based |
Paste Filling Machine’s material of construction :
Machine main base frame | Mild Steel Angles |
Machine Coverings | Complete in S.S. 304 |
Product Contact Parts | Stainless Steel 316 |
Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor | Stainless Steel 304 |
Conveyor Guide | Stainless Steel 304 Rod (10mm Round Bar) |
Slat Chain Size | 97mm, Pitch - 3.5”, Stainless Steel 304 |
Slat Chain thickness | 3mm |
Conveyor Motor | 0.5 HP 1440 RPM Bonfiglioli |
Hopper | Stainless Steel 316 |
Upper and Lower Level for Hopper | Level Switch with Sensor |
Bearings | SKF / Nachi (USA) / Timken (USA) |
Plating(Wherever Applicable) | Zinc / Hard Chrome / Blackening |
In let & Out Let Pipes | Silicon Hose Pipes |
By-Pass Pipes | Silicon Pipes |
Material Collection Tray at the bottom of Conveyor | Stainless Steel 304 |
Emergency Stop | Emergency push button on conveyor |
Paste Filler electronics & pneumatics components :
Machine Motor Make | 2 KW Delta / Panasonic |
Conveyor Motor Make | 0.5 HP Bonfiglioli |
Conveyor Gear Box Make | Bonfiglioli Ratio: 50:1 |
VFD Make | Delta / ABB |
HMI + PLC | Delta / Panasonic |
Electrical Wiring | Ferrule Numbering on all the wires with Proper Markings |
Level sensor for hopper | Leuze /Sick / Panasonic |
Electrical Components | ABB / Delta /Spectra |
Sensors | Leuze /Sick / Panasonic |
Proxy | Autonix / Pulset |
Operating Panel | HMI + PLC |
Pneumatics | SMC / Festo / Janatics |
Air Pipes | SMC / Festo / Janatics |
Wires & Cables | Labb |
Machine’s power & air consumption requirement
Power | 2 H.P / 230 V.AC |
Phase | Single Phase |
Compressed Air Required | 6 bar pressure 0.5 CFM |
Paste Filling Machine Optional accessories (if required by customer at extra cost)
- Pneumatic Based Dripping Tray
- Pneumatic Neck Holding System
- Stainless Steel Flexible Pipes in Case of Hazardous Product
- Flame Proof Motor & Control Panel
- In-Feed Turn Table for Continues Bottle Feeding.
- Pre & Post Nitrogen Flushing System
- Polycarbonate Enclosure in Stainless Steel Structure
Viscous Liquid Filling Machine’s utility requirement (customer need to arrange)
- Voltage Stabilizer to control power fluctuation
- Main Electrical Power Input till Machine
- Well Trained Operator for Operating Every Machine
- Un-Skilled Helper to help the Operator.
- Air Compressor
Viscous Liquid filling machine including paste filling machine for Tomato Paste, Garlic Paste, Ginger Paste, Onion Paste, Gel, Jam, Ketchup, Fruit Pulp filling.
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