Automatic 4 Head Volumetric Liquid Filling Machine

Specification of the equipment machine’s basics :

PARTICULAR	SPECIFICATION
Machine Name	Automatic Volumetric Liquid Filling Machine
Production Speed Per Hour	3200 to 3600 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads	4 Heads
Working Direction	Left to Right - Linear
Filling System	Volumetric Syringe Based
Suitable for Products	Free Flowing Liquids
Suitable for Packing Material	HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application	Filling Liquids in to the Bottles /Containers
Volume Capacity (Range of Syringe)	5ml to 1000 ml with help of change parts
Volume Adjustment	With the Help of Volume Adjustment Block
Suck Back System	NRV Based / Drip Free Nozzles
Up Down Movement	Mechanical (Cam Based)
Filling Volume Accuracy	+/-1 %
Working Height	860mm ( +/-50 mm)
Machine Weight	Approx 450 Kgs
Machine Dimension	Approx ­6 (L) x 5 (W) x 6 (H) – in Feet
No Bottle – No Filling	With the help of Sensor
Bottle Stopper	Pneumatic Based

Machine’s material of construction :

Machine main base frame	Mild Steel Angles
Machine Coverings	Complete in S.S. 304
Product Contact Parts	Stainless Steel 316
Non Contact Parts	Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor	Stainless Steel 304
Conveyor Guide	Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size	97mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness	3mm
Conveyor Motor	0.5 HP 1440 RPM Bonfiglioli
Pulley	3 Step
Bearings	SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable)	Zinc / Hard Chrome / Blackening
In let & Out Let Pipes	Braded Hose Pipes
By-Pass Pipes	Silicon Pipes
Material Collection Tray at the bottom of Conveyor	Stainless Steel 304
Main Chain Sprocket	Duplex
Emergency Stop	Emergency push button on conveyor

Machine’s electronics & pneumatics components :

Machine Motor Make	2 HP 1440 RPM Pushpak (Customerised)
Machine Gearbox Make	Ambica (Customerised) Ratio: 50:1
Conveyor Motor Make	0.5 HP Bonfiglioli
Conveyor Gear Box Make	Bonfiglioli Ratio: 50:1
VFD Make	Delta / ABB
Electrical Wiring	Ferrule Numbering on all the wires with Proper Markings
Electrical Components	ABB / Delta /Spectra
Sensors	Leuze /Sick / Panasonic
Proxy	Autonix / Pulset
Operating Panel	Relay Card (Push Button Type )
Pneumatics	SMC / Festo / Janatics
Air Pipes	SMC / Festo / Janatics
Wires & Cables	Labb

Machine’s power & air consumption requirement

Power	2.5 H.P / 230 V.AC
Phase	Single Phase
Compressed Air Required	6 bar pressure 0.5 CFM

Optional accessories (if required by customer at extra cost)

• Storage Tank / Jacket Sensor


• Stirrer System (for Tank)


• Pneumatic Based Dripping Tray


• Pneumatic Up-Down Movement


• Pneumatic Neck Holding System


• Production Counter


• Stainless Steel By-Pass


• Stainless Steel Flexible Pipes in Case of Hazardous Product


• Flame Proof Motor & Control Panel


• In-Feed Turn Table for Continues Bottle Feeding.


• Pre & Post Nitrogen Flushing System


• Polycarbonate Enclosure in Stainless Steel Structure

Machine’s utility requirement (customer need to arrange)

• Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)


• Voltage Stabilizer to control power fluctuation


• Main Electrical Power Input till Machine


• Well Trained Operator for Operating Every Machine


• Un-Skilled Helper to help the Operator.


• Air Compressor

Application

Shampoo filling machine, lotion bottle filling machine, Hair oil bottle filling machine, Volumetric bottle filler

Being popular as liquid filling machine company Bhagwati Pharma has a wide variety too for bottle filling machines, which is efficient for a range from 30ml to 1000ml filling capacity.
Our best selling piston based filing machines can help change over piston syringe set too. The shampoo & hair oil filler machine are also with functions such as volumetric bottle filler machine to filling free flow liquid & more purposes like lotions, syrup, edible mustard oil bottle etc.