The machine uses piston type high-precision filling line, specially designed for filling cosmetic liquids, such as creams, lotions, etc.
This machine features to achieve a high production speed. Fill more, faster.
Our machines are the perfect solution to fill cosmetic products into normal as well as challenging container shapes. The machines we offer to fill cosmetic products are easy to clean, flexible, fast, and above all composed of materials suitable to process any kind of cosmetic product. From filling, capping, and labeling line our equipment continues to meet the ever-demanding cosmetic and personal care industry.
rotary cappers continuously sort, apply, and torque caps to a variety of different container sizes and shapes. They comes standard with mechanical friction clutches to ensure that accurate and uniform torque values are applied to each container for optimal closure results. They can be easily integrated into existing packaging lines or tailored for your new project specs.
Specification of the equipment machine’s basics :
PARTICULAR |
SPECIFICATION |
---|
Model |
SBCS-100S |
Machine Name |
Automatic Four Head Screw Caps Sealing Machines |
Option |
With Bowl or With Cap Elevator |
Production Speed Per Hour |
4800 to 5400 Bottles per Hour (Speed Depends up on the size of caps & bottles). |
Capping Unit |
Magnetic Screw Capping Head with Torque Adjustment |
Caps Feeding |
Vibratory Bowl Feeder |
Caps Hammering |
Pneumatic System |
Machine Motion |
Rotary Motion -Index Based |
No Cap in Shute Elevator Stop (If machine is with Elevator) |
Sensor |
Suitable for Products |
PET / Glass/Aluminum/ HDPE Bottle |
Application |
To Tight & Seal the Caps on Bottles |
Up-Down Movement |
Mechanical (Cam System) |
Vibrator Pillar Mounting |
Main Platform |
Speed Synchronization of Star Wheel & Capping Head |
Variable Frequency Drive |
Working Height |
860 mm (+50 mm) |
Conveyor Length |
6 Feet Depending upon the product |
Machine Weight |
Approx 300 Kgs |
Machine Platform |
Approx 1210mm (L) x 810mm (W) |
Machine Dimension |
Approx 1830mm (L) x 1220mm (W) x 2440mm (H) |
Change Parts |
Required in case of change in Cap Size & Bottle Size |
Machine’s material of construction :
Machine main frame |
Square Pipe, Stainless Steel 304 |
Machine Coverings |
Complete in Stainless Steel 304 |
Product Contact Parts |
Stainless Steel 304 |
Non Contact Parts |
Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor Slat |
Stainless Steel 304 Slat with Nylon Strips on Side |
Conveyor Shafts |
Mild Steel with Hard Chrome or Zinc Plating |
Conveyor Sprockets |
Mild Steel or Nylon |
Bearings |
SKF / Nachi / Timken |
Plating(Wherever Applicable) |
ENP / Zinc / Hard Chrome / Blackening |
Capping Unit |
Stainless Steel .304 |
Bowl |
Stainless Steel 304 |
Vibratory Bowl Feeder |
Mild Steel Cladded in Stainless Steel 304 |
Vibrator Stand |
Mild Steel with ENP Plating |
Cap Elevator frame (If machine is with Elevator) |
Stainless Steel 304 |
Elevator Belt |
PVC |
Shute |
Stainless Steel 304 |
Support Rod on Existing point of indexing Star wheel |
Stainless Steel 304 |
Star Wheel with Back Guide |
12 mm thick UHMW / Nylon |
Guide Brackets |
Spectra make – Plastic |
Guide Size |
100mm / 150mm |
Guide Rod |
Stainless Steel 304 (10mm Round Bar) |
Slat Chain Pitch |
3.5” Stainless Steel 304 |
Capping Head Pillar |
Mild Steel with ENP / Hard Chrome |
Machine’s electronics & pneumatics components :
Capping Head Motor Make |
1 H.P Bonfiglioli |
Capping Head Gear Box Make |
Bonfiglioli Ratio: 20:1 |
Cap Elevator Motor Make (If machine is with Elevator) |
Bonfiglioli |
Cap Elevator Gearbox Make (If machine is with Elevator) |
Bonfiglioli Ratio: 20:1 |
Capping Head VFD Make |
1 H.P Delta |
Sensor Make |
Sick / Leuze / Panasonic |
Proxy |
Autonix / Pulset |
“No Cap in Shute Elevator Stop” Sensor (If machine is with Elevator) |
Panasonic |
Electrical Wiring |
Ferrule Numbering on all the wires with Proper Markings |
Electrical Components |
ABB / Delta /Spectra |
Pneumatics |
SMC / Festo / Janatics |
Air Pipes |
SMC / Festo / Janatics |
Wires & Cables |
Labb |
Control Panel |
Relay Card (Push Button Type ) |
Machine’s power & air consumption requirement
Power |
1 H.P / 230 V.AC |
Phase |
Single Phase |
Compressed Air Required |
3 H.P Compressor (6 bar pressure 0.5 CFM) |
Optional accessories (if required by customer at extra cost)
- PLC+HMI
- Flame Proof Control Panel & Motor for Flammable Product
- Polycarbonate Enclosure with Stainless Steel Structure.
- Cap Elevator
- Big jar capping machine will be made bigger so some of above specifications will be changed.