Objective
The Automatic Injectable Dry Powder Filling Machine (Model: MMC-PF) is designed to provide pharmaceutical manufacturers with a highly efficient, precise, and reliable solution for sterile powder filling. With a robust, fully mechanical vial filling system, it ensures accuracy and operational stability even under long operational hours. This machine, equipped with a self-picking, roller-based rubber stoppering mechanism, is ideal for producing high-quality injectable powders for the pharmaceutical industry.
Automatic Injectable Dry Powder Filling Machine (Model: MMC-PF)
In the pharmaceutical industry, maintaining the highest standards of hygiene and efficiency is crucial, especially when it comes to filling injectable medicines. The MMC-PF Automatic Injectable Dry Powder Filling Machine delivers exceptional performance, enabling the production of injectable vials with unmatched precision and efficiency. Designed for aseptic environments, this system is perfect for filling sterile powders into glass vials, with exact quantities and under strict regulatory standards.
Whether you’re looking to fill micro-dose sterile powders or higher volumes, this multi-functional system can handle a wide variety of powder types with precision and reliability. Engineered for high throughput, it delivers high-speed production without compromising on safety or quality.
Key Features of the MMC-PF Automatic Injectable Dry Powder Filling Machine
Versatile Filling & Stoppering Capabilities
One of the standout features of the MMC-PF Automatic Injectable Dry Powder Filling Machine is its versatility. It is capable of filling vials ranging from 5 ml to 30 ml, offering pharmaceutical manufacturers flexibility in their production processes. This machine can also accommodate 13 mm and 20 mm rubber stoppers via interchangeable change parts, making it adaptable to various vial sizes.
- High-Precision Filling: The machine features an 8-port powder wheel, capable of filling 250 mg to 1500 mg per stroke. This ensures accurate powder dosing for every vial, improving consistency across production runs.
- Servo-Operated Control: Equipped with a servo-operated powder wheel and star wheel, the system offers precision control over the filling and stoppering process, ensuring optimal fill volume and stopper placement.
Advanced Hopper System for Consistent Powder Flow
The MMC-PF model utilizes a dual hopper system, comprising primary and secondary hoppers, each driven by individual gear motors. This system ensures smooth and continuous powder feeding during production, eliminating any potential disruptions in the filling process.
- Real-time Monitoring: The system is equipped with sensors that monitor powder levels in real time, providing continuous feedback to maintain an even, uninterrupted powder flow.
- Uniform Powder Flow: The advanced hopper design allows for uniform powder distribution, crucial for maintaining consistent fill volumes and quality across production cycles.
Hygienic & Aseptic Construction
Maintaining hygiene is essential when filling injectable medicines, and the MMC-PF Automatic Injectable Dry Powder Filling Machine is engineered with sterile processing requirements in mind.
- SS 304 and SS 316L Materials: The machine uses a SS 304 pipe structure, and SS 316L contact parts that are easily removable for autoclaving. This ensures the machine can be thoroughly cleaned and sterilized between batches, maintaining a sterile environment.
- Aseptic Design: The system meets the stringent requirements for sterile powder filling, providing a robust solution for injectable drug manufacturers.
Smart Control & Automation Features
The MMC-PF model is equipped with state-of-the-art control systems to ensure ease of operation and real-time process monitoring.
- PLC Control System: The system is managed by a PLC control system, offering users full control over the machine’s functions. The 10″ touchscreen HMI ensures ease of use, with clear monitoring capabilities and precise adjustments.
- Alarms for Production Monitoring: Real-time alarms notify operators of any issues in the process, such as:
- No vial in the conveyor
- No vial, no fill
- No stopper in the chute
- Vacuum Pump for Powder Suction: The machine uses an oil-based vacuum pump, which ensures smooth operation during powder suction, preventing powder wastage.
Rubber Stoppering System: The MMC-PF model utilizes a star wheel-based rubber stoppering unit to ensure accurate and consistent stopper placement. The machine features a vibrator bowl suitable for 20 mm rubber stoppers, which guarantees stability during the stoppering process, even under aseptic conditions.
Technical Specifications
Model: MMC-PF
- Output Speed:
- 110–120 vials/min for 5/10 ml single dose
- 200–240 vials/min for higher-speed models (Speed depends on powder bulk density, tapped density, fill volume, and room environment)
Key Technical Features:
- Filling Range: 250 mg to 1500 mg per stroke
- Vial Size Compatibility: 5 ml to 30 ml
- Stopper Size Compatibility: 13 mm and 20 mm rubber stoppers
- Materials: SS 304 pipe structure, SS 316L contact parts
Complete Injectable Vial Filling Line – Turnkey Solution
At Shree Bhagwati Pharma, we understand the need for fully integrated packaging systems. Therefore, we offer a turnkey solution for injectable vial filling lines, which includes:
- Rotary / Linear Vial Washing Machine
- Sterilization & Depyrogenation Tunnel
- Automatic Injectable Dry Powder Vial Filling Machine (MMC-PF)
- Rubber Stoppering Machine
- Automatic Vial Cap Sealing Machine
- High-Speed Vial Sticker Labelling Machine (21 CFR Part 11 Compliant)
- Automatic Vial Cartoning Machine
- Visual Inspection Conveyor
- Packaging Turntable & Ancillary Equipment
This turnkey solution is designed to meet the needs of pharmaceutical manufacturers who require high-speed, sterile vial filling systems for 2 ml to 100 ml vials, capable of handling outputs of up to 400 vials/min.
At Shree Bhagwati Pharma, we understand the need for fully integrated packaging systems. Therefore, we offer a turnkey solution for injectable vial filling lines, which includes:
- Rotary / Linear Vial Washing Machine
- Sterilization & Depyrogenation Tunnel
- Automatic Injectable Dry Powder Vial Filling Machine (MMC-PF)
- Rubber Stoppering Machine
- Automatic Vial Cap Sealing Machine
- High-Speed Vial Sticker Labelling Machine (21 CFR Part 11 Compliant)
- Automatic Vial Cartoning Machine
- Visual Inspection Conveyor
- Packaging Turntable & Ancillary Equipment
This turnkey solution is designed to meet the needs of pharmaceutical manufacturers who require high-speed, sterile vial filling systems for 2 ml to 100 ml vials, capable of handling outputs of up to 400 vials/min.
Liquid Vial Line Also Available
In addition to the dry powder vial line, we also offer a complete automatic line for liquid injectable filling. The configuration options are similar, providing a comprehensive solution for both liquid and dry powder injectable filling processes.
Why Choose MMC-PF for Your Pharmaceutical Production?
The MMC-PF Automatic Injectable Dry Powder Filling Machine offers precision, high-speed performance, and ease of operation, making it a perfect fit for pharmaceutical manufacturers who need reliable and consistent filling systems. With its hygienic construction, servo-driven control, and advanced powder feeding system, this machine delivers the best possible outcomes for injectable pharmaceutical products.
By choosing the MMC-PF model, manufacturers gain access to:
- Flexible vial size compatibility
- Accurate powder filling with minimal error
- Seamless integration with a complete vial packaging line
- Robust automation and real-time monitoring
Conclusion
The MMC-PF Automatic Injectable Dry Powder Filling Machine is an essential addition to any pharmaceutical production line. Engineered for efficiency, reliability, and precision, it provides everything manufacturers need to meet the growing demand for injectable medicines. Whether you’re looking to improve production speed, enhance product quality, or ensure sterile processing, the MMC-PF model is designed to deliver optimal results
For more details, visit: https://www.bhagwatipharma.com/
Director
Darshan Rao represents the new generation of leadership at Shree Bhagwati. As Director, he is committed to driving innovation, operational excellence, and growth across all facets of the company. With a focus on fostering strong relationships with stakeholders, partners, and clients, he leads a team of dedicated professionals in delivering high-quality manufacturing solutions.
One of his key strengths lies in pressure management—a crucial quality in the fast-paced and dynamic manufacturing industry. He firmly believes in turning challenges into opportunities and using adversity as a catalyst for growth and innovation.
To embark on this journey together, he invites you to join hands with Shree Bhagwati in pursuit of excellence, embracing innovation, and setting new benchmarks in manufacturing. Together, let us create a success story defined by integrity, ingenuity, and an unwavering commitment to quality.