Prefilled Syringe Filling Machine
Automatic Suppositories Machine
Specification
Features
Instruction and description
- Operating principle:
- Finalize the design: Use PVC/PE suppositories through clamp structure and pass into air filling mould membrane making shape. Triangle knife side cut，dotted line cutting.
- Filling part: There are 15 filling terminal，with embedded type filling for shaped suppository for one time, filling accuracy can get ±1%，there is electrical heating system to keep heat for raw material barrel, and there is mixing motor for raw material, the raw material of charging basket entrance into filling terminal through circulator, and the rest raw material circulate to the barrel for next filling.
- Cooling part: Whole row is finished filling and passed into cooling shelf, cooling box is set cooling water unit, and cooling air is transformed by four condensers which is into the cooler bin to cool suppository.
- Seal and print code part: Cooled solid suppository is sent to the seal district: preheat mould seal mould code print mould. And finished product is cut for 5 grains or 6 grains for a group.(according to customer’s requirement)
- Main parts induction:
Molding filling part: It is formed by film plate、transmit clamp、molding、finishing base、dotted line cutting、filling pump、material barrel、material circulator and section cutting, finish film making shell, material filling process .
Molding filling part
Molding: Package material from film place plate through guide wheel and transmit tongs entrance into shaping processing, there are preheat , heat and shaping mould, and slot is loaded butt joint model (gassing mould) for production.
Shaping diagram
Base finishing and dotted line cutting base: Film material after shaping with cutter processing bottom margin, dotted line cutting
Processing bottom margin
Dotted line cutting
- Filling: It is formed by filling pump, material barrel, stirrer, Circulation pump, to finish filling process.Filling pump have several plunger pump, adjust filling quantity by hand shank on the top of it, there is 6 or 7 terminals injector at the lower part of pump.Add the material into material barrel, heat the element to keep certain temperature, and mixer is driver by speed motor, keep the uniformity temperature, circulator keep material is cycled between material barrel and filling pump.
Filling unit
Material barrel, Mixer and circulator
- Segmentation and cutting: According to setting , the film material is cut 30 grain per row or 28 grain per row.
Segmentation and cutting
- Cooler bin parts: It is formed by two cooling tunnels and air coolers, to finish solidify process.segmented strip entrance cooling tunnel and cool, circulator repeat running send it to sealing process water chiller supply cool water， which is homodisperse by cooling fan，and the temperature is controlled 8℃～16℃.
Cooler bin
Cooling tunnel
- Finish sealing trail part: Solidified strips are reheated after sealing, and printed lot number.
Finish sealing trail part
Specification and Main Parameters of Suppository Filling Machine:
| Model | Unit | SB-U-15 Automatic Suppository Filling Machine |
|---|---|---|
| Capacity | PCS/Hour | 18000-23000 (depending on producing) |
| Total Power | KW | 7.5Kw |
| Voltage, frequency | V | 3PH 380 +/-10% 50Hz |
| Dose per unit | ML | 0.5~5 (depending on product) |
| Deviation | % | ＜±2 |
| Suppository shape | N/A | Bullet, torpedo, duck-mouth ect (depending on product) |
| Adapting | N/A | Fatty acid glycerin,gelatin,glycol,etc., (depending on product) |
| Volume | L | 50 |
| Air pressure | Mpa | More than 0.6 |
| Air consumption | m3 | 1.5 |
| Water consumption | N/A | 50kg per circle |
| Total weight | KG | 2600 |
| Machine dimensions | MM | SB-U: 4000*3500*2000mm |
| item | Name | remark | |
|---|---|---|---|
| Shaping part | Film placed plate（mating 2 brake cylinder） | Pneumatic Element Is From Airtac | |
| Film guide | |||
| Molding | |||
| Clamp film running device（mating 1 cylinder） | |||
| Molding device（mating 3 pair cylinder） | |||
| Pushing calibrator（mating 1 cylinder） | |||
| Gassing device（mating 1 air-vent valve ） | |||
| thimble（mating 1 cylinder） | |||
| Shaping part box（include internal holder） | Raw material：aluminum、 stainless steel | ||
| Filling part | dotted line knife（mating 1 pair cylinder） | pneumatic element is from Airtac | |
| triangular knife（mating 1 cylinder） | |||
| Filling device（pneumatic） | |||
| Filling terminal（mating different specification as needed ） | |||
| charging basket（mixing motor） | |||
| charging basket circulator（mating 1 cylinder ） | |||
| Filling part box（include internal holder） | Raw material：aluminum、 stainless steel | ||
| Organic glass shield | |||
| Cooling part | Cool water | Famous brand compressor | |
| Air cool | |||
| Strips step-by-step system（pneumatic） | pneumatic element | ||
| Cooling part box（include internal holder） | Raw material：aluminum、 stainless steel | ||
| Organic glass shield | |||
| Sealing part | Sealing reheat device | pneumatic element is from Mindman | |
| Heat seal device | |||
| date of manufacture steel seal（mating 3 pairs cylinder） | |||
| Cutting hob | |||
| Strip tailor device | |||
| Sealing part box（include internal holder） | Raw material：aluminum、 stainless steel | ||
| Organic glass shield | |||
| Elctrcal contolling system | PLC communication module | Mitsubishi | |
| human-computer interface | Delta | ||
| transducer | Mitsubishi | ||
| low-voltage apparatus | CHINT | ||
| thermoregulator | Yudian | ||
| Electromagnetic valve air processing | AirTAC | ||
| optoelectronic switch / approach switch / limit switch | OMRON/XO | ||
| warning device | importing | ||
Video
