Viscous Liquid Filling Machine

Automatic 4 Head Volumetric Liquid Filling Machine

Model No.: SBLF - 100


Shree Bhagwati group has Installed various Filling Machines like Shampoo Filling Machine, Lotions Filling Machine, Creams Filling Machine, Paste Filling Machine, Cosmetics Filling Machine, Aloe Vera Cosmetics Filling Machine, Herbal Cosmetics Filling Machine, Marmalades Filling Machine, Chocolate/Candy Filling Machine, Oats Filling Machine, Ghee Filling Machine, Jam Filling Machine, Cheese Spread Filling Machine, Peanut Butter Filling Machine, Chawanprash Filling Machine, Pain Balm Filling Machine, Mango Pulp Filling Machine and Kajal Filling Machines.

SPECIFICATION OF THE EQUIPMENTMACHINE’S BASICS













































































Machine Name Automatic Volumetric Liquid Filling Machine
Production Speed Per Hour 3200 to 3600 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads 4 Heads
Working Direction Left to Right - Linear
Filling System Volumetric Syringe Based
Suitable for Products Free Flowing Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application Filling Liquids in to the Bottles /Containers
Volume Capacity (Range of Syringe) 5ml to 1000 ml with help of change parts
Volume Adjustment With the Help of Volume Adjustment Block
Suck Back System NRV Based / Drip Free Nozzles
Up Down Movement Mechanical (Cam Based)
Filling Volume Accuracy +/-1 %
Working Height 860mm ( +/-50 mm)
Machine Weight Approx 450 Kgs
Machine Dimension Approx ­6 (L) x 5 (W) x 6 (H) – in Feet
No Bottle – No Filling With the help of Sensor
Bottle Stopper Pneumatic Based

MACHINE’S MATERIAL OF CONSTRUCTION









































































Machine main base frame Mild Steel Angles
Machine Coverings Complete in S.S. 304
Product Contact Parts Stainless Steel 316
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Stainless Steel 304
Conveyor Guide Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size 97mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness 3mm
Conveyor Motor 0.5 HP 1440 RPM Bonfiglioli
Pulley 3 Step
Bearings SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable) Zinc / Hard Chrome / Blackening
In let & Out Let Pipes Braded Hose Pipes
By-Pass Pipes Silicon Pipes
Material Collection Tray at the bottom of Conveyor Stainless Steel 304
Main Chain Sprocket Duplex
Emergency Stop Emergency push button on conveyor

MACHINE’S ELECTRONICS & PNEUMATICS COMPONENTS





















































Machine Motor Make 2 HP 1440 RPM Pushpak (Customerised)
Machine Gearbox Make Ambica (Customerised) Ratio: 50:1
Conveyor Motor Make 0.5 HP Bonfiglioli
VFD Make Delta / ABB
Electrical Wiring Ferrule Numbering on all the wires with Proper Markings
Electrical Components ABB / Delta /Spectra
Sensors Leuze /Sick / Panasonic
Proxy Autonix / Pulset
Operating Panel Relay Card (Push Button Type )
Pneumatics SMC / Festo / Janatics
Air Pipes SMC / Festo / Janatics
Wires & Cables Labb

MACHINE’S POWER & AIR CONSUMPTION REQUIREMENT

















Power 2 H.P / 230 V.AC
Phase Single Phase
Compressed Air Required 6 bar pressure 0.5 CFM


Salient Features



  • Storage Tank / Jacket Sensor

  • Stirrer System (for Tank)

  • Pneumatic Based Dripping Tray

  • Pneumatic Up-Down Movement

  • Pneumatic Neck Holding System

  • Production Counter

  • Stainless Steel By-Pass

  • Stainless Steel Flexible Pipes in Case of Hazardous Product

  • Flame Proof Motor & Control Panel

  • In-Feed Turn Table for Continues Bottle Feeding.

  • Pre & Post Nitrogen Flushing System

  • Polycarbonate Enclosure in Stainless Steel Structure


MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE)



  • Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)

  • Voltage Stabilizer to control power fluctuation

  • Main Electrical Power Input till Machine

  • Well Trained Operator for Operating Every Machine

  • Un-Skilled Helper to help the Operator.

  • Air Compressor



Our filling machine suitable for Shampoo bottle filling machine, Lotion bottle filling machine, Hair oil bottle filling machine, volumetric piston filling machine for Herbal Products, Beauty Products, massage oils, Hair Care Products, Skin Care Products, Face Care jar filling line.