Shree Bhagwati group has Installed various Filling Machines like Shampoo Filling Machine, Lotions Filling Machine, Creams Filling Machine, Paste Filling Machine, Cosmetics Filling Machine, Aloe Vera Cosmetics Filling Machine, Herbal Cosmetics Filling Machine, Marmalades Filling Machine, Chocolate/Candy Filling Machine, Oats Filling Machine, Ghee Filling Machine, Jam Filling Machine, Cheese Spread Filling Machine, Peanut Butter Filling Machine, Chawanprash Filling Machine, Pain Balm Filling Machine, Mango Pulp Filling Machine and Kajal Filling Machines.
SPECIFICATION OF THE EQUIPMENTMACHINE’S BASICS
Machine Name |
Automatic Volumetric Liquid Filling Machine |
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Production Speed Per Hour |
3200 to 3600 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size) |
Number of Filling Heads |
4 Heads |
Working Direction |
Left to Right - Linear |
Filling System |
Volumetric Syringe Based |
Suitable for Products |
Free Flowing Liquids |
Suitable for Packing Material |
HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
Application |
Filling Liquids in to the Bottles /Containers |
Volume Capacity (Range of Syringe) |
5ml to 1000 ml with help of change parts |
Volume Adjustment |
With the Help of Volume Adjustment Block |
Suck Back System |
NRV Based / Drip Free Nozzles |
Up Down Movement |
Mechanical (Cam Based) |
Filling Volume Accuracy |
+/-1 % |
Working Height |
860mm ( +/-50 mm) |
Machine Weight |
Approx 450 Kgs |
Machine Dimension |
Approx 6 (L) x 5 (W) x 6 (H) – in Feet |
No Bottle – No Filling |
With the help of Sensor |
Bottle Stopper |
Pneumatic Based |
MACHINE’S MATERIAL OF CONSTRUCTION
Machine main base frame |
Mild Steel Angles |
Machine Coverings |
Complete in S.S. 304 |
Product Contact Parts |
Stainless Steel 316 |
Non Contact Parts |
Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor |
Stainless Steel 304 |
Conveyor Guide |
Stainless Steel 304 Rod (10mm Round Bar) |
Slat Chain Size |
97mm, Pitch - 3.5”, Stainless Steel 304 |
Slat Chain thickness |
3mm |
Conveyor Motor |
0.5 HP 1440 RPM Bonfiglioli |
Pulley |
3 Step |
Bearings |
SKF / Nachi (USA) / Timken (USA) |
Plating(Wherever Applicable) |
Zinc / Hard Chrome / Blackening |
In let & Out Let Pipes |
Braded Hose Pipes |
By-Pass Pipes |
Silicon Pipes |
Material Collection Tray at the bottom of Conveyor |
Stainless Steel 304 |
Main Chain Sprocket |
Duplex |
Emergency Stop |
Emergency push button on conveyor |
MACHINE’S ELECTRONICS & PNEUMATICS COMPONENTS
Machine Motor Make |
2 HP 1440 RPM Pushpak (Customerised) |
Machine Gearbox Make |
Ambica (Customerised) Ratio: 50:1 |
Conveyor Motor Make |
0.5 HP Bonfiglioli |
VFD Make |
Delta / ABB |
Electrical Wiring |
Ferrule Numbering on all the wires with Proper Markings |
Electrical Components |
ABB / Delta /Spectra |
Sensors |
Leuze /Sick / Panasonic |
Proxy |
Autonix / Pulset |
Operating Panel |
Relay Card (Push Button Type ) |
Pneumatics |
SMC / Festo / Janatics |
Air Pipes |
SMC / Festo / Janatics |
Wires & Cables |
Labb |
MACHINE’S POWER & AIR CONSUMPTION REQUIREMENT
Power |
2 H.P / 230 V.AC |
Phase |
Single Phase |
Compressed Air Required |
6 bar pressure 0.5 CFM |
Salient Features
- Storage Tank / Jacket Sensor
- Stirrer System (for Tank)
- Pneumatic Based Dripping Tray
- Pneumatic Up-Down Movement
- Pneumatic Neck Holding System
- Production Counter
- Stainless Steel By-Pass
- Stainless Steel Flexible Pipes in Case of Hazardous Product
- Flame Proof Motor & Control Panel
- In-Feed Turn Table for Continues Bottle Feeding.
- Pre & Post Nitrogen Flushing System
- Polycarbonate Enclosure in Stainless Steel Structure
MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE)
- Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)
- Voltage Stabilizer to control power fluctuation
- Main Electrical Power Input till Machine
- Well Trained Operator for Operating Every Machine
- Un-Skilled Helper to help the Operator.
- Air Compressor
Our filling machine suitable for Shampoo bottle filling machine, Lotion bottle filling machine, Hair oil bottle filling machine, volumetric piston filling machine for Herbal Products, Beauty Products, massage oils, Hair Care Products, Skin Care Products, Face Care jar filling line.