Automatic Volumetric Liquid Filling Machine

Shree Bhagwati group has Installed many different filling line machineries worldwide including Liquid soap filling machine, liquid detergent filling machine, glass cleaner filling machine, floor cleaner liquid filling & capping machine, liquid floor cleaner filling line, toilet cleaner filling machine, disinfection fluids filling machine, fabric softeners filling machine, dish washing liquids filling machine, thick bleach filling machine, dish washers WC liquid sterilizers filling machine, conditioner filling machine, Fertilisers & Pesticides Filling Machine, Liquid Food Colors Filling Machine, Liquid Chemicals Filling Machine, Aloe Vera Juice Filling Machine, Inks Filling Machine air fresheners filling machine etc.
SPECIFICATION OF THE EQUIPMENTMACHINE’S BASICS
PARTICULAR | SPECIFICATION |
---|---|
Machine Name | Automatic Volumetric Liquid Filling Machine |
Production Speed Per Hour | 1920 to 3840 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size) |
Number of Filling Heads | 4/6/8 Heads |
Working Direction | Left to Right - Linear |
Filling System | Volumetric Syringe Based |
Suitable for Products | Free Flowing Liquids |
Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
Application | Filling Liquids in to the Bottles /Containers |
Volume Capacity (Range of Syringe) | 5ml to 1000 ml with help of change parts |
Volume Adjustment | With the Help of Volume Adjustment Block |
Suck Back System | NRV Based / Drip Free Nozzles |
Up Down Movement | Mechanical (Cam Based) |
Filling Volume Accuracy | +/-1 % |
Rejection Ratio During Production | 2% |
Working Height | 860mm ( +/-50 mm) |
Machine Weight | Approx 450 Kgs |
Machine Dimension | Approx 8 (L) x 5 (W) x 6 (H) – in Feet |
No Bottle – No Filling | With the help of Sensor |
Bottle Stopper | Pneumatic Based |
MACHINE’S MATERIAL OF CONSTRUCTION
Machine main base frame | Mild Steel Angles |
Machine Coverings | Complete in S.S. 304 |
Product Contact Parts | Stainless Steel 304 |
Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor | Stainless Steel 304 |
Conveyor Guide | Stainless Steel 304 Rod (10mm Round Bar) |
Slat Chain Size | 100mm, Pitch - 3.5”, Stainless Steel 304 |
Slat Chain thickness | 3mm |
Conveyor Motor | 0.5 HP 1440 RPM Bonfiglioli |
Pulley | 3 Step |
Bearings | SKF / Nachi (USA) / Timken (USA) |
Plating(Wherever Applicable) | Zinc / Hard Chrome / Blackening |
In let & Out Let Pipes | Braded Hose Pipes |
By-Pass Pipes | Silicon Pipes |
Material Collection Tray at the bottom of Conveyor | Stainless Steel 304 |
Main Chain Sprocket | Duplex |
Emergency Stop | Emergency push button on conveyor |
MACHINE’S ELECTRONICS & PNEUMATICS COMPONENTS
Machine | 2 HP 1440 RPM Pushpak (Customerised) |
Machine Motor Make | Ambica (Customerised) Ratio: 50:1 |
Conveyor Motor Make | 0.5 HP Bonfiglioli |
Conveyor Gear Box Make | Bonfiglioli Ratio: 50:1 |
VFD Make | Delta / ABB |
Electrical Wiring | Ferrule Numbering on all the wires with Proper Markings |
Electrical Components | ABB / Delta /Spectra |
Sensors | Leuze /Sick / Panasonic |
Proxy | Autonix / Pulset |
Operating Panel | Relay Card (Push Button Type ) |
Pneumatics | SMC / Festo / Janatics |
Air Pipes | SMC / Festo / Janatics |
Wires & Cables | Labb |
MACHINE’S POWER & AIR CONSUMPTION REQUIREMENT
Power | 2 H.P / 230 V.AC |
Phase | Single Phase |
Compressed Air Required | 6 bar pressure 0.5 CFM |
Salient Features
- Storage Tank / Jacket Sensor
- Stirrer System (for Tank)
- Pneumatic Based Dripping Tray
- Pneumatic Up-Down Movement
- Pneumatic Neck Holding System
- Production Counter
- Stainless Steel By-Pass
- Stainless Steel Flexible Pipes in Case of Hazardous Product
- Flame Proof Motor & Control Panel
- In-Feed Turn Table for Continues Bottle Feeding.
- Pre & Post Nitrogen Flushing System
- Polycarbonate Enclosure in Stainless Steel Structure
MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE)
- Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)
- Voltage Stabilizer to control power fluctuation
- Main Electrical Power Input till Machine
- Well Trained Operator for Operating Every Machine
- Un-Skilled Helper to help the Operator.
- Air Compressor
Pet and glass bottle Volumetric Liquid filler machine range including Phenyl, Cleaner liquid like Glass and floor cleaner filling machine, Hand Wash filling machine, Refined Oil, Groundnut Oil, Vegetable Oil, Juices, Hair Oil, Motor Oil, Automotive Oils, gear oil machine, coolent filling machine, lubricant filler, lubricating oil filling machine, lube oil filling machine, gear pump filler, flowmeter filler etc.
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