Automatic Volumetric Liquid Filling Machine

Shree Bhagwati group has Installed many different filling line machineries worldwide including Liquid soap filling machine, liquid detergent filling machine, glass cleaner filling machine, floor cleaner liquid filling & capping machine, liquid floor cleaner filling line, toilet cleaner filling machine, disinfection fluids filling machine, fabric softeners filling machine, dish washing liquids filling machine, thick bleach filling machine, dish washers WC liquid sterilizers filling machine, conditioner filling machine, Fertilisers & Pesticides Filling Machine, Liquid Food Colors Filling Machine, Liquid Chemicals Filling Machine, Aloe Vera Juice Filling Machine, Inks Filling Machine air fresheners filling machine etc.

SPECIFICATION OF THE EQUIPMENTMACHINE’S BASICS

PARTICULAR	SPECIFICATION
Machine Name	Automatic Volumetric Liquid Filling Machine
Production Speed Per Hour	1920 to 3840 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads	4/6/8 Heads
Working Direction	Left to Right - Linear
Filling System	Volumetric Syringe Based
Suitable for Products	Free Flowing Liquids
Suitable for Packing Material	HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application	Filling Liquids in to the Bottles /Containers
Volume Capacity (Range of Syringe)	5ml to 1000 ml with help of change parts
Volume Adjustment	With the Help of Volume Adjustment Block
Suck Back System	NRV Based / Drip Free Nozzles
Up Down Movement	Mechanical (Cam Based)
Filling Volume Accuracy	+/-1 %
Rejection Ratio During Production	2%
Working Height	860mm ( +/-50 mm)
Machine Weight	Approx 450 Kgs
Machine Dimension	Approx ­8 (L) x 5 (W) x 6 (H) – in Feet
No Bottle – No Filling	With the help of Sensor
Bottle Stopper	Pneumatic Based

MACHINE’S MATERIAL OF CONSTRUCTION

Machine main base frame	Mild Steel Angles
Machine Coverings	Complete in S.S. 304
Product Contact Parts	Stainless Steel 304
Non Contact Parts	Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor	Stainless Steel 304
Conveyor Guide	Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size	100mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness	3mm
Conveyor Motor	0.5 HP 1440 RPM Bonfiglioli
Pulley	3 Step
Bearings	SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable)	Zinc / Hard Chrome / Blackening
In let & Out Let Pipes	Braded Hose Pipes
By-Pass Pipes	Silicon Pipes
Material Collection Tray at the bottom of Conveyor	Stainless Steel 304
Main Chain Sprocket	Duplex
Emergency Stop	Emergency push button on conveyor

MACHINE’S ELECTRONICS & PNEUMATICS COMPONENTS

Machine	2 HP 1440 RPM Pushpak (Customerised)
Machine Motor Make	Ambica (Customerised) Ratio: 50:1
Conveyor Motor Make	0.5 HP Bonfiglioli
Conveyor Gear Box Make	Bonfiglioli Ratio: 50:1
VFD Make	Delta / ABB
Electrical Wiring	Ferrule Numbering on all the wires with Proper Markings
Electrical Components	ABB / Delta /Spectra
Sensors	Leuze /Sick / Panasonic
Proxy	Autonix / Pulset
Operating Panel	Relay Card (Push Button Type )
Pneumatics	SMC / Festo / Janatics
Air Pipes	SMC / Festo / Janatics
Wires & Cables	Labb

MACHINE’S POWER & AIR CONSUMPTION REQUIREMENT

Power	2 H.P / 230 V.AC
Phase	Single Phase
Compressed Air Required	6 bar pressure 0.5 CFM

Salient Features

• Storage Tank / Jacket Sensor


• Stirrer System (for Tank)


• Pneumatic Based Dripping Tray


• Pneumatic Up-Down Movement


• Pneumatic Neck Holding System


• Production Counter


• Stainless Steel By-Pass


• Stainless Steel Flexible Pipes in Case of Hazardous Product


• Flame Proof Motor & Control Panel


• In-Feed Turn Table for Continues Bottle Feeding.


• Pre & Post Nitrogen Flushing System


• Polycarbonate Enclosure in Stainless Steel Structure

MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE)

• Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)


• Voltage Stabilizer to control power fluctuation


• Main Electrical Power Input till Machine


• Well Trained Operator for Operating Every Machine


• Un-Skilled Helper to help the Operator.


• Air Compressor

Pet and glass bottle Volumetric Liquid filler machine range including Phenyl, Cleaner liquid like Glass and floor cleaner filling machine, Hand Wash filling machine, Refined Oil, Groundnut Oil,  Vegetable Oil, Juices, Hair Oil, Motor Oil, Automotive Oils, gear oil machine, coolent filling machine, lubricant filler, lubricating oil filling machine, lube oil filling machine, gear pump filler, flowmeter filler etc.