Viscous Liquid Filling Machine

Automatic Volumetric Liquid Filling Machine

Volumetric Liquid Filling Machine


Shree Bhagwati group has Installed many different filling line machineries worldwide including Liquid soap filling machine, liquid detergent filling machine, glass cleaner filling machine, floor cleaner liquid filling & capping machine, liquid floor cleaner filling line, toilet cleaner filling machine, disinfection fluids filling machine, fabric softeners filling machine, dish washing liquids filling machine, thick bleach filling machine, dish washers WC liquid sterilizers filling machine, conditioner filling machine, Fertilisers & Pesticides Filling Machine, Liquid Food Colors Filling Machine, Liquid Chemicals Filling Machine, Aloe Vera Juice Filling Machine, Inks Filling Machine air fresheners filling machine etc.

SPECIFICATION OF THE EQUIPMENTMACHINE’S BASICS





















































































PARTICULAR SPECIFICATION
Machine Name Automatic Volumetric Liquid Filling Machine
Production Speed Per Hour 1920 to 3840 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads 4/6/8 Heads
Working Direction Left to Right - Linear
Filling System Volumetric Syringe Based
Suitable for Products Free Flowing Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application Filling Liquids in to the Bottles /Containers
Volume Capacity (Range of Syringe) 5ml to 1000 ml with help of change parts
Volume Adjustment With the Help of Volume Adjustment Block
Suck Back System NRV Based / Drip Free Nozzles
Up Down Movement Mechanical (Cam Based)
Filling Volume Accuracy +/-1 %
Rejection Ratio During Production 2%
Working Height 860mm ( +/-50 mm)
Machine Weight Approx 450 Kgs
Machine Dimension Approx ­8 (L) x 5 (W) x 6 (H) – in Feet
No Bottle – No Filling With the help of Sensor
Bottle Stopper Pneumatic Based

MACHINE’S MATERIAL OF CONSTRUCTION









































































Machine main base frame Mild Steel Angles
Machine Coverings Complete in S.S. 304
Product Contact Parts Stainless Steel 304
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Stainless Steel 304
Conveyor Guide Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size 100mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness 3mm
Conveyor Motor 0.5 HP 1440 RPM Bonfiglioli
Pulley 3 Step
Bearings SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable) Zinc / Hard Chrome / Blackening
In let & Out Let Pipes Braded Hose Pipes
By-Pass Pipes Silicon Pipes
Material Collection Tray at the bottom of Conveyor Stainless Steel 304
Main Chain Sprocket Duplex
Emergency Stop Emergency push button on conveyor

MACHINE’S ELECTRONICS & PNEUMATICS COMPONENTS

























































Machine 2 HP 1440 RPM Pushpak (Customerised)
Machine Motor Make Ambica (Customerised) Ratio: 50:1
Conveyor Motor Make 0.5 HP Bonfiglioli
Conveyor Gear Box Make Bonfiglioli Ratio: 50:1
VFD Make Delta / ABB
Electrical Wiring Ferrule Numbering on all the wires with Proper Markings
Electrical Components ABB / Delta /Spectra
Sensors Leuze /Sick / Panasonic
Proxy Autonix / Pulset
Operating Panel Relay Card (Push Button Type )
Pneumatics SMC / Festo / Janatics
Air Pipes SMC / Festo / Janatics
Wires & Cables Labb

MACHINE’S POWER & AIR CONSUMPTION REQUIREMENT

















Power 2 H.P / 230 V.AC
Phase Single Phase
Compressed Air Required 6 bar pressure 0.5 CFM


Salient Features



  • Storage Tank / Jacket Sensor

  • Stirrer System (for Tank)

  • Pneumatic Based Dripping Tray

  • Pneumatic Up-Down Movement

  • Pneumatic Neck Holding System

  • Production Counter

  • Stainless Steel By-Pass

  • Stainless Steel Flexible Pipes in Case of Hazardous Product

  • Flame Proof Motor & Control Panel

  • In-Feed Turn Table for Continues Bottle Feeding.

  • Pre & Post Nitrogen Flushing System

  • Polycarbonate Enclosure in Stainless Steel Structure


MACHINE’S UTILITY REQUIREMENT (CUSTOMER NEED TO ARRANGE)



  • Filling Tank / Storage Tank (Maximum 500 liters nearest to Filling Machine)

  • Voltage Stabilizer to control power fluctuation

  • Main Electrical Power Input till Machine

  • Well Trained Operator for Operating Every Machine

  • Un-Skilled Helper to help the Operator.

  • Air Compressor


Pet and glass bottle Volumetric Liquid filler machine range including Phenyl, Cleaner liquid like Glass and floor cleaner filling machine, Hand Wash filling machine, Refined Oil, Groundnut Oil,  Vegetable Oil, Juices, Hair Oil, Motor Oil, Automotive Oils, gear oil machine, coolent filling machine, lubricant filler, lubricating oil filling machine, lube oil filling machine, gear pump filler, flowmeter filler etc.