Articles

Liquid Manufacturing Plants – Innovations in Pharmaceutical Productivity

Shree Bhagwati Pharma have developed a sophisticated modular system for manufacturing emulsions in a wide range of viscosities. This advanced processing technology offers consistently high product quality, shorter batch cycles, minimal operating costs, lower space requirements and simpler operation processes. The main application industries of the liquid manufacturing plants are in the pharmaceutical manufacturing industries and premium cosmetic products.

Pharma Oral Liquid syrup bottle shrink sleeve labeling machine with hot air tunnel , conveyor line with safety grill.

Oral Liquid Manufacturing Plant This machine comprises of the sugar syrup vessel, online sugar syrup pre filter, manufacturing vessels, storage vessels, vacuum system for transfer of sugar and the sugar syrup, product piping control panels and various transfer pumps. The construction of the liquid manufacturing plant is done in such a way that it allows the plant to be easily handled by a single operator and thus saving on manpower related costs. The system also includes limpet coils that are used for heating and cooling during processing.

This equipment serves as an excellent pharmaceutical syrup manufacturing plant as well as an oral suspension manufacturing plant. It contains a series of mixing machines and equipments and is specially designed to ensure there is minimum handling of liquids and consequently very minimal contamination.

Jackated Tank with Tranfer Pump
Jackated Steam base Mixer Storage Tanks
inline homonizer with tank control systems
jackated bottom Homonizer Mixer Vessels Tank

Salient Features of the Oral Suspension Manufacturing Plant

  • Advanced sugar syrup pre-filter operating online. The use of the advanced filter press ensures that smooth flow of fluid as it allows fluid to spread evenly on the filters to deliver quick and faster filtration process, where solids are left on the filters and gradually flow to the designated outlets.
  • There is absence of coupling in the drives assembly and this translates to lower maintenance requirements of the equipment.
  • The construction material and framework uses the stainless steel 316 material grade including pipe fittings design.
  • The pipes and fittings are joined seamlessly and are internally electro polished to have rust free and corrosion free finish. This is done as per the international standards of silicon and gaskets usage.
Tank with Tranfer Pump Systems
Storage tank with Transfer pump for filling line
Stainless Steel Storage tanks

Special features of innovation in oral solution manufacturing plants

  • The machine controls are user friendly and easily understandable and operable commands. This enhances efficiency and minimizes chances of technical errors during manufacturing.
  • The use of limpet coils for heating and cooling, which are designed for internal vacuum system to facilitate transfer of sugar directly from stores to the sugar syrup vessel.
  • The entry of all propeller agitations is from the bottom through a specially designed mechanical seal face.
  • The bottom propeller agitator has greater advantage over the convectional agitators in eliminating shaft vibrations.
  • The entire machine construction is sturdy and firm in design and eliminates all forms of product losses through leakages and lost energy.
Turnkey Project by SHREE BHAGWATI

The manufacturing plants capacity ranges from 250 liters of syrup up to 20,000 liters and thus a high production capacity is achieved. This machine design and development using a closed circuit manufacturing process from feeding of the sugar /water phase to loading the volumetric liquid filling machine has increased the efficiency of the mixture manufacturing plants to very high levels.

FOOD and FMCG & CPG Market demand

Process Equipment and packaging machines for food industries, pharmaceutical companies, chemical industries, cosmetics and other FMCG producers including their product range like milk cream, curd, jam, pickle paste, edible oil, milk fat, chocolate syrup, shampoo, hair oil, hair gel, fairness cream, body lotion, scrub, face wash, Petroleum Jelly, liquid detergent, liquid soap, after drink, lubricating oil, grease, adhesive, chemicals and other oils, gels and pastes filling and capping , shrink sleeve applicator , self adhesive labelling machines, Mixers , tanks and pump to filling hoppers.

SHREE BHAGWATI Process Equipment and Packaging machines for industries, mainly food and FMCG (Fast-moving consumer goods) or CPG (consumer packaged goods. Our packing machines are high quality and performing that makes them cost effective in different ways

 
Ointment Mixer
Liquid Mixer Liquid Mixing Vessels Tank Plant
Liquid Jackated Mixing Tank Vessels

Everything is needed ready to take away and packing products in bottles and Jar  is the easy and cheapest solution to increase product supply range and easy handling. We often see food products like chips, snakes, namkeen, sauce, milk cream, curd, jam, spices, pulses, grains, seeds, daliya, dry fruits, nuts, soya chunks, corn flakes, oat, flour, edible oil, milk fat, biscuits, tea, coffee powder, chocolate, powdered milk, sugar, herbs food items for kids etc cosmetic products like shampoo, hair oil, hair gel, fairness cream, body lotion, scrub, face wash, Petroleum Jelly, heena powder. Other FMCG products like detergent powder, liquid detergent, soap, tobacco, supari, pan masala, mouth freshener, lubricating oil, Grease, adhesive, pharmaceutical products like oils, powders, gels, condoms, glucose, ors powder, tablets, chemicals, pesticides, insecticides bottle filler , capper , induction sealer machine , sticker labelling machine, Shrink Sleeve labeling and applicators , Cap lining machine, Shrink Tunnels , washing machine , tanks , mixer , pump etc.

Manufacturing plant for petroleum jelly , balm , cream , shampoo and lotions

Many customer use automatic systems for manufacturing process equipment to  Packaging machines are playing a very important role in nowadays fast life. Everything is needed ready to take away and packing products in Bottles is the easy and cheapest solution to increase product supply range and easy handling.  Indian food products like chips, snakes, namkeen, sauce, milk cream, curd, jam, spices, pulses, grains, seeds, daliya, dry fruits, nuts, soya chunks, corn flakes, oat, flour, edible oil, milk fat, biscuits, tea, coffee powder, chocolate, powdered milk, sugar, herbs food items for kids etc cosmetic products like shampoo, hair oil, hair gel, fairness cream, body lotion, scrub, face wash, Petroleum Jelly, heena powder. Other FMCG products like detergent powder, liquid detergent, soap, tobacco, supari, pan masala, mouth freshener, lubricating oil, Grease, adhesive, pharmaceutical products like oils, powders, gels, condoms, glucose, ors powder, tablets, chemicals, pesticides, insecticides etc.