Cream Manufacturing Plant
| 1. |
Manufacturing Vessel |
| 2. |
Wax Phase Vessel |
| 3. |
Water Heating Vessel |
| 4. |
Storage Vessel |
| 5. |
Ointment Transfer Pump – 02 Nos. |
| 6. |
Control Panel |
| 7. |
Piping of Complete Plant |
| 8. |
Working Platform |
| 9. |
Vacuum Pump |
Consists Of The Following
- Wax Heating Vessel.
- Water Melting Vessel.
- Manufacturing Vessel.
- Storage Vessel.
- Interconnecting Pipeline.
- Pumps (Bump Pump & Metering Pumps).
- Integrated Automatic Control Panel.
- Working Platform.
Wax Melting Vessel
All vessels are manufactured from S.S. 316 grade stainless steel sheets, ensuring cGMP-compliant construction. Each vessel is jacketed, insulated, cladded, and equipped with a suitable agitator assembly. Wax is melted in the Wax Melting Vessel, while water is heated in the Water Heating Vessel. Both wax and water are automatically transferred into the manufacturing vessel through a vacuum process. In the manufacturing vessel, wax and water are homogenized to create a uniform emulsion and cooled by passing chilled water into the jacket of the manufacturing vessel. After the emulsion is formed, active ingredients, colors, etc., are added and thoroughly mixed and homogenized. Subsequently, necessary perfume is added in the case of cosmetics or wherever required. The ointment/cream is then ready. Using a bump pump, the product is transferred into the storage vessel. From the storage vessel, it is automatically transferred into the filling machine through a metering pump. The flow rate of the metering pump can be set according to the speed and capacity of your tube-filling machine.
Water Heating Vessel
| Vessel’s Inner Thickness |
4 mm SS 316 Material |
| Vessel’s Bottom Thickness |
5 mm SS 316 Material |
| Vessel’s Top Loose Lid Thickness |
1.6 mm SS 316 Material |
| Vessel’s Jacket Shell Thickness |
4 mm Mild Steel Material |
| Vessel’s Jacket Bottom Thickness |
5 mm Mild Steel Material |
| Jacket Insulation Thickness |
50 mm Mineral Wool Material |
| Jacket Insulation Cover Thickness |
2 mm SS 304 Material |
| Jacket |
Design Pressure 7.0 Kgs/ cm2 |
| Testing Pressure 5.0 Kgs/ cm2 |
| Working Pressure 3.0 to 4.0 Kgs/ cm/2 |
| Temperature Controller |
P.T100 Sensor |
| Temperature Indicator |
Digital |
| Vessel’s Bottom Support |
03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness |
Wax Phase Vessel’s Connections
- Discharge 25 mm diameter flush bottom ball valve made out of SS316
- Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel’s Jacket Nozzles For Steam Heated Model
| Steam Inlet Connection |
1 No. |
| Steam Outlet Connection |
1 No. |
| Drain Connection |
1 No. |
| Pressure Gauge, Safety valve & Air vent Connection |
1 No. |
| Cold Water Inlet Connection |
1 No. |
| Cold Water Outlet Connection |
1 No. |
Agitation Assembly
| Main Drive Motor |
0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor |
| Centrally Located High Speed Stirrer Final RPM |
960 RPM ( Approximate ) |
| Drive |
Motor fixed with tank mounted structure and direct coupled with stirrer shaft. |
Normally, these vessels are cylindrical with either hemispherical or dished bottoms, and they have loose-type top lids. In some cases, the top is also sealed by dished ends if clients demand it. The vessels are jacketed with either steam or electric heating according to clients’ requirements. A propeller-type agitator is provided from the top and driven by a suitable HP motor based on the vessel’s capacity. Bottom-entry agitators are provided for closed-type vessels. Water is heated in the vessel between 60 – 80°C as the process demands and then melted. This heated water is later transferred into the manufacturing vessel. The vessel has an outlet valve fitted with DIN fittings for the connection of a suitable pipeline. A 100 mesh conical filter is provided for the filtration of water to remove any impurities.
Manufaturing Vessel
The manufacturing vessel is a cylindrical structure with either a hemispherical or dished bottom. The top of the vessel is also a dished end, and a silicon gasket is placed between the vessel and the top lid. The manufacturing vessel is equipped with an agitator assembly, consisting of a bottom-entry homogenizer and a top dual-speed anchor agitator. Hydraulic lifting of the top lid is available in the manufacturing vessel for cleaning purposes. Various features such as suitable nozzles, manholes, valves, etc., are incorporated into all the vessels. Additionally, the vessel is equipped with a jacket that can be used for both heating and cooling, although in the manufacturing vessel, cooling is the primary function. The manufacturing vessel is capable of being subjected to a full vacuum.
| Vessel’s Inner Thickness |
4 mm SS 316 Material |
| Vessel’s Bottom Thickness |
5 mm SS 316 Material |
| Vessel’s Top Thickness |
4 mm SS 316 Material |
| Vessel’s Jacket Shell Thickness |
4 mm Mild Steel Material |
| Vessel’s Jacket Bottom Thickness |
5 mm Mild Steel Material |
| Jacket Insulation Thickness |
50 mm Mineral Wool Material |
| Jacket Insulation Cover Thickness |
2 mm SS 304 Material |
| Jacket |
Design Pressure 5.0 Kgs/ cm2 |
| Testing Pressure 4.0 Kgs/ cm2 |
| Working Pressure 3.0 Kgs/ cm2 |
| Temperature Controller |
P.T100 Sensor |
| Temperature Indicator |
Digital |
| Vessel’s Bottom Support |
04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness |
Manufacturing Vessel’s Top Dish Nozzles
| Vacuum Suction Nozzle with Vacuum gauge |
1 No |
| Light Glass Connection |
1 No |
| Main Hole with Sight Glass Connection |
1 No |
| Material Inlet Connection |
1 No |
Manufacturing Vessel’s Shell Nozzles
| Wax Phase Inlet Connection |
1 No |
| Water Phase Inlet Connection |
1 No |
Manufacturing Vessel’s Connections On Shell
- Discharge 40 mm diameter throgh inbuilt Emulsifier.
- One temperature sensor port.
Manufacturing Vessel’s Jacket Nozzles For Steam Heated Models
| Steam Inlet Connection |
1 No |
| Steam outlet Connection |
1 No |
| Drain Connection |
1 No |
| Pressure Gauge & Safety valve connection |
1 No |
| Cold Water Inlet Connection |
1 No |
| Cold Water Outlet Connection & Air vent connection |
1 No |
Agitation Assembly
| Main Drive Motor With A.C. Drive |
2 HP / 1400 RPM / TEFC / Non – Flameproof / 50 Hz / 415 VAC motor |
| Beaters & Scrapper RPM |
Approximate 20 RPM |
| Scrapper Thickness |
6 mm, SS 304 Material flat shape |
| Scrapper Thickness |
6 mm PTFE ( Teflon ) |
| Motor For High Speed Emulsifier |
3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor |
| RPM of In Line High Speed Emulsifier |
1400 RPM ( Approximate) |
| Agitator Shaft |
SS 316 Material |
| Gear |
Worm Reduction Gear |
| Drive |
Gears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor. |
Storage Vessel
Storage vessel is simple vessel used to store ointments and creams etc. it is cylindrical type of vessel with conical bottom. Bottom valve is provided with din fittings to facilitate the pipeline connection. It is provided with loose top lid.
| Vessel’s Inner Thickness – Shell – Bottom |
1.6mm, SS 316 Material 2 mm, SS 316 Material |
| Vessel’s bottom Thickness & Shape |
4.0 mm, 450 Dig. Conical bottom |
| Vessel’s Bottom Support With Castor Moving |
03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness |
Storage Vessel’s Connections
- Discharge 40mm diameter flush bottom ball valve made out of SS304.
- 01 Nos. connections for fittings of extra facilities like fitting of temperature sensor.
- Loose lid provided on top of the vessel in two pieces.
Pumps
A bump pump is a specially designed pump, custom-built according to the capacity and requirements of the ointment plant. Its purpose is to transfer ointment from the manufacturing vessel to the storage vessel. The RPM (revolutions per minute) of the pump varies based on the viscosity of the ointment/cream. All contact parts are made of S.S. 316 quality stainless steel. The metering pump, also known as a positive displacement pump, is another specially designed pump. It is employed to transfer ointment/cream from the storage vessel to the filling machine hopper. The pump features a setting wheel, allowing the user to adjust the transfer rate according to the speed and capacity of the filling machine. This adjustment prevents hopper overflow and enables complete automatic transfer. Similar to the bump pump, the metering pump also has S.S. 316 contact parts. Typically, the vacuum pump of suitable capacity is within the client’s scope or as specified. This pump is located in the utility section, and the connection is established from the main vessel to the pump. The operation of this pump is detailed in the control panel.
Pipiline
Interconnecting pipeline is provided for the plant as per the layout of the clients room size. All pipelines are electropolished from inside and outside. All joints are DIN standards quick openable types.
Others
All vessels have CIP/ SIP nozzles & conical filters are provided at the discharge of the vessels. Entire plant is fully automatic and interconnected by suitable pipeline & requires only one operator for all the operations. Suitable working platform is provided for cleaning and maintainence. An integrated control panel fully automatic controlled by a PLC is provided. Inline homogenisers are also provided for specific applications or where height constraints are there. Working platform made out of S.S. 304 is also provided for ease in working/ cleaning / operations etc.
Ointment Transfer Pump
One pump required transferring the material from Mixing Vessel to the Storage Vessel & another pump required to transfer the material from storage vessel to the hopper of Ointment Filling M/c.
| Ointment Transfer Pump Motor |
0.5 HP / 1400RPM / 3Ph / 50Hz / 415VAC / TEFC / Non-Flameproof motor. |
Control Panel: The Control Panel Shall Consist Following Controls
| 03 Nos. of indicating lamp for three phase supply |
02 Nos. push buttons are required for operating the Main Agitator motor
( A.C Drive for variable speed will be provided on extra cost, if required ) |
02 Nos. push buttons are provided for operating the Emulsifier motor
( A.C Drive for variable speed will be provided on extra cost, if required ) |
| 04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor |
| Digital temperature indicators with sensors for Manufacturing Vessel |
| Digital temperature indicators with sensors for Wax phase Vessel |
| Digital temperature indicators with sensors for Water phase Vessel |
| Digital timers two motors of the Manufacturing Vessel |
Working Platform
Working platform made out of SS304 & top of the platform will be covered with aluminium checkered plate for the safe movement of the operator. Platform will be provided with one staircase. Railing made of SS304 will be provided at the border of the platform for safety.
Vaccume Pump
Vaccum Pump 1.5 HP
Utilities For Above Plant
- 1“Dia. Steam Inlet Make 1 ½” DIA. Common Header for 3 Vessels.
- 1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel.
- 1” Dia. Raw Water Line.
- D.M. Water Line.
- Cooling Water If Cooling Tower You Have & Drain Line.
Control Panel & Automation
Control panel is provided with all the starters, overload relays, push buttons, lamps, ckt breakers etc. all hardware required for automatic operation of the ointment plant is provided in the control panel.
- PLC of any brand and configuration.
- Load cells under each vessel.
- Pneumatically operated valves.
- Any Other custom built automation.
Capacities Of Ointment Manufacturing Plant Available Are
- 20 kgs.
- 50 kgs.
- 100 kgs.
- 200 kgs.
- 300 kgs.
- 500 kgs.
- 1000 kgs.
- 2000 kgs.
- 3000 kgs.
- & above.
- Vjhse Model Planetary Mixers.
- Contra Agitator Mixers.
- Semi Contra Mixers.
- Custom Built Mixers.
- Our manufacturing plant / Mixer / Equipments wide range including for Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion .
- Our manufacturing plant / Mixer / Equipments for Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments.
- Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant / Mixer / Equipments.
- Conditioning Shampoo manufacturing plant / Mixer / Equipments.
- Aloe Vera Shampoo manufacturing plant / Mixer / Equipments.
- Transparent Shampoo manufacturing plant / Mixer / Equipments.
- Perl Creamy Shampoo manufacturing plant / Mixer / Equipments.
- Herbal Shampoo manufacturing plant / Mixer / Equipments.
- Coconut Shampoo manufacturing plant / Mixer / Equipments.
- Baby Shampoo manufacturing plant / Mixer / Equipments.
- No Tear Shampoo manufacturing plant / Mixer / Equipments.
- Shampoo with Naeem, Tulsi, Aloe Vera, Chikaskia, Aretha, Tea Tree manufacturing plant / Mixer / Equipments.
