Tube Filling Machines

BHAGWATI OINTMENT MANUFACTURING PLANT – Ointment Plant consist the following equipments and accessories.

Name of Equipment

1. Manufacturing Vessel
2. Wax Phase Vessel
3. Water Heating Vessel
4. Storage Vessel
5. Ointment Transfer Pump – 02 Nos.
6. Control Panel
7. Piping of Complete Plant
8. Working Platform
9. Vacuum Pump
Ointment Plant / cream manufacturing plant
Ointment manufacturing plant consists of the following
  • Wax Heating Vessel
  • Water Melting Vessel
  • Manufacturing Vessel
  • Storage Vessel
  • Interconnecting Pipeline
  • Pumps (Bump Pump & Metering Pumps)
  • Integrated Automatic Control Panel.
  • Working Platform.

Description

GENERAL
All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through vacuum. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients / colours etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment / Cream is ready. The same is transferred by bump pump into the storage vessel. & from the storage vessel it is automatically transferred into the filling machine by means of metering pump. Flow rate of Metering pump can be set as per your tube filling machines speed and capacity.
WAX MELTING VESSEL
All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through vacuum. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients / colours etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment / Cream is ready. The same is transferred by bump pump into the storage vessel. & from the storage vessel it is automatically transferred into the filling machine by means of metering pump. Flow rate of Metering pump can be set as per your tube filling machines speed and capacity.

WATER HEATING VESSEL

Wax Phase Vessel
Vessel’s Inner Thickness 4 mm SS 316 Material
Vessel’s Bottom Thickness 5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness 1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
Jacket Insulation Thickness 50 mm Mineral Wool Material
Jacket Insulation Cover Thickness 2 mm SS 304 Material
Jacket Design Pressure 7.0 Kgs/ cm2
Testing Pressure 5.0 Kgs/ cm2
Working Pressure 3.0 to 4.0 Kgs/ cm2
Temperature Controller P.T100  Sensor
Temperature Indicator Digital
Vessel’s bottom support 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Wax Phase Vessel’s Connections
  • Discharge 25 mm diameter flush bottom ball valve made out of SS316
  • Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection 1 No.
Steam outlet connection 1 No.
Drain connection 1 No.
Pressure gauge, Safety valve & Air vent connection 1 No.
Cold Water inlet connection 1 No.
Cold Water outlet connection 1 No.
Agitation Assembly
Main Drive Motor 0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM 960 RPM ( Approximate )
Drive Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
Water Heating Vessel
Vessel’s Inner Thickness 4 mm SS 316 Material
Vessel’s Bottom Thickness 5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness 1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
Jacket Insulation Thickness 50 mm Mineral Wool Material
Jacket Insulation Cover Thickness 2 mm SS 304 Material
Jacket Design Pressure 7.0 Kgs/ cm2
Testing Pressure 5.0 Kgs/ cm2
Working Pressure 3.0 to 4.0 Kgs/ cm2
Temperature Controller P.T100  Sensor
Temperature Indicator Digital
Vessel’s bottom support 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
Water Heating Vessel’s Connections
  • Discharge 25mm diameter flush bottom ball valve made out of SS304.
  • Conical filter provided at discharge port of valve, at bottom of vessel.
Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection 1 No.
Steam outlet connection 1 No.
Drain connection 1 No.
Pressure gauge, Safety valve & Air vent connection 1 No.
Cold Water inlet connection 1 No.
Cold Water outlet connection 1 No.
Agitation Assembly
Main Drive Motor 0.5 HP / 960 RPM / TEFC / Non- Flameproof / 50 Hz / 415 VAC motor
Centrally Located High Speed Stirrer Final RPM 960 RPM ( Approximate )
Drive Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose type top lids. In some cases the top is also sealed by dished ends if clients demand for the same. Vessel are jacketed with either steam or electric heating as per clients requirements. Propeller type agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom entry agitator are provided for closed type vessels. Water is heated in the vessel bet 60 – 80’c as process demands and melted. This heated water is later transferred into the manufacturing vessel. The vessel has a outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh conical filter is provided for filteration of water of any impurities.
MANUFACTURING VESSEL
Manufacturing vessel is cylindrical vessels with either hemispherical or dished bottom vessels. Top of the vessel is also dished end. Silicon gasket is provided between vessel and top lid. Agitator assembly in the manufacturing vessel., Bottom entry Homogeniser & Top Dual speed anchor agitator is provided in the manufacturing vessel. Hydraulic lifting of the top lid is provided in manufacturing vessel for cleaning. Suitable nozzles, manholes, valves etc are provided in all the vessels. Vessel is also provided with jacket which can be used for both heating and cooling. However in manufacturing vessel mainly cooling is done. Manufacturing vessel can be subjected to full vacuum.
Vessel’s Inner Thickness 4 mm SS 316 Material
Vessel’s Bottom Thickness 5 mm SS 316 Material
Vessel’s Top Thickness 4 mm SS 316 Material
Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
Jacket Insulation Thickness 50 mm Mineral Wool Material
Jacket Insulation Cover Thickness 2 mm SS 304 Material
Jacket Design Pressure 5.0 Kgs/ cm2
Testing Pressure 4.0 Kgs/ cm2
Working Pressure 3.0 Kgs/ cm2
Temperature Controller P.T100  Sensor
Temperature Indicator Digital
Vessel’s bottom support 04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness
Manufacturing Vessel’s Top Dish Nozzles
Vacuum Suction Nozzle with Vacuum gauge 1 No
Light Glass Connection 1 No
Main Hole with Sight Glass Connection 1 No
Material inlet connection 1 No
Manufacturing Vessel’s Shell Nozzles
Wax Phase inlet connection 1 No
Water Phase inlet connection 1 No
Manufacturing Vessel’s Connections On Shell
  • Discharge 40 mm diameter throgh inbuilt Emulsifier.
  • One temperature sensor port.
Manufacturing Vessel’s Jacket Nozzles For Steam Heated Model
Steam inlet connection 1 No
Steam outlet connection 1 No
Drain connection 1 No
Pressure gauge & Safety valve connection 1 No
Cold Water inlet connection 1 No
Cold Water Outlet connection & Air vent connection 1 No
Agitation Assembly
Main Drive Motor With A.C. Drive 2 HP / 1400 RPM / TEFC / Non – Flameproof / 50 Hz / 415 VAC motor
Beaters & Scrapper RPM Approximate 20 RPM
Scrapper Thickness 6 mm, SS 304 Material flat shape
Scrapper Thickness 6 mm PTFE ( Teflon )
Motor for High Speed Emulsifier 3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor
RPM of In Line High Speed  Emulsifier 1400 RPM ( Approximate)
Agitator shaft SS 316 Material
Gear Worm Reduction Gear
Drive Gears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor.
Storage Vessel
Storage vessel is simple vessel used to store ointments and creams etc. it is cylindrical type of vessel with conical bottom. Bottom valve is provided with din fittings to facilitate the pipeline connection. It is provided with loose top lid.
Vessel’s Inner Thickness  – Shell – Bottom 1.6mm, SS 316 Material 2 mm, SS 316 Material
Vessel’s bottom thickness & shape 4.0 mm, 450 Dig. Conical bottom
Vessel’s bottom support With Castor Moving 03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness
Storage Vessel’s Connections
  • Discharge 40mm diameter flush bottom ball valve made out of SS304.
  • 01 Nos. connections for fittings of extra facilities like fitting of temperature sensor.
  • Loose lid provided on top of the vessel in two pieces
PUMPS
Bump pump is a specially designed pump which is custom built as per capacity and requirements of the ointment plant. It is used to transfer ointment from the manufacturing vessel to the storage vessel.. The Rpm of the pump varies as per the viscocity of the ointment /cream. All contact parts are of S.S. 316 quality stainless steel. Metering pump is also specially designed pump which is also commonly called as positive displacement pump. It is used to transfer ointment/ cream from the storage vessel to the filling machine hopper. There is a setting wheel in the metering pump wherein you can set the transfer rate as per the speed and capacity of your filling machine this prevents overflowing of the hopper and also complete automatic transfer. This pump is also has S..S 316 contact parts. Vacuum pump of suitable capacity is normally in clients scope or otherwise as specified. This pump is kept in utility section and the connection is done in the main vessel to the pump. The operation of this pump is provided in the control panel.
PIPELINE
Interconnecting pipeline is provided for the plant as per the layout of the clients room size. All pipelines are electropolished from inside and outside. All joints are DIN standards quick openable types.
OTHERS
All vessels have CIP/ SIP nozzles & conical filters are provided at the discharge of the vessels. Entire plant is fully automatic and interconnected by suitable pipeline & requires only one operator for all the operations. Suitable working platform is provided for cleaning and maintainence. An integrated control panel fully automatic controlled by a PLC is provided. Inline homogenisers are also provided for specific applications or where height constraints are there. Working platform made out of S.S. 304 is also provided for ease in working/ cleaning / operations etc.
Ointment Transfer Pump
One pump required transferring the material from Mixing Vessel to the Storage Vessel & another pump required to transfer the material from storage vessel to the hopper of Ointment Filling M/c.
OINTMENT TRANSFER PUMP MOTOR 0.5 HP / 1400RPM / 3Ph / 50Hz / 415VAC / TEFC / Non-Flameproof motor.
Control Panel: The control panel shall consist following controls
03 Nos. of indicating lamp for three phase supply.
02 Nos. push buttons are required for operating the Main Agitator motor. ( A.C Drive for variable speed will be provided on extra cost, if required )
02 Nos. push buttons are provided for operating the Emulsifier motor ( A.C Drive for variable speed will be provided on extra cost, if required )
04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor.
Digital temperature indicators with sensors for Manufacturing Vessel
Digital temperature indicators with sensors for Wax phase Vessel
Digital temperature indicators with sensors for Water phase Vessel
Digital timers two motors of the Manufacturing Vessel
CWorking Platform
Working platform made out of SS304 & top of the platform will be covered with aluminium checkered plate for the safe movement of the operator. Platform will be provided with one staircase. Railing made of SS304 will be provided at the border of the platform for safety.
Vacuum Pump
Vaccum Pump 1.5 HP
Utilities For Above Plant
  • 1“Dia. Steam Inlet Make 1 ½” DIA.  Common Header for 3 Vessels.
  • 1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel.
  • 1” Dia. Raw Water Line.
  • D.M. Water Line.
  • Cooling Water If Cooling Tower You Have & Drain Line.
CONTROL PANEL & AUTOMATION
Control panel is provided with all the starters, overload relays, push buttons, lamps, ckt breakers etc. all hardware required for automatic operation of the ointment plant is provided in the control panel.
  • PLC of any brand and configuration.
  • Load cells under each vessel
  • Pneumatically operated valves
  • Any Other custom built automation
Capacities of ointment manufacturing plant available are
  • 20 kgs
  •  50 kgs
  •  100 kgs
  •  200 kgs
  •  300 kgs
  •  500 kgs
  •  1000 kgs
  •  2000 kgs
  •  3000 kgs
  •  & above.
 
  1. VJHSE MODEL PLANETARY MIXERS
  2. CONTRA AGITATOR MIXERS
  3. SEMI CONTRA MIXERS
  4. CUSTOM BUILT MIXERS.
Video