High Shear Mixer Granulator – RMG Granulators
In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.
Impellers: At the bottom of the dome shaped stainless steel bowl Impellers are fixed with two half-length blades and two full length blades. Our skilled professionals have designed the impeller in such a way that full length blades push the material and half-length blade lift the material. This impeller helps you to break the wet mass into small pieces and granules.
Chopper: Chopper has very sharp small blades which are specially designed to cut the wet lumps of material into very small parts which are then mixed by impellers. It is located at bottom of the dome and the size of the granules is totally depends on the speed of the chopper.
Discharge Port: Discharge port is used to unload the container filled with granules. It is located at the bottom of the dome. Opening of discharge port is operated by pneumatic cylinder, a compressed air regulated cylinder.
Mounting : A hard M.S. channel has been used to keep the drive assembly at the bottom. Stainless steel staircase and railings are provided for the platform with a bowl mounted on the top. Half of the platform has been covered by S.S. and dimpled Plates.
The entire body is covered from the sides by suitable S.S. covers.
Note:For RMG 25, Which is a lab model working platform, staircase and railing is not provided. The operator can ascess the machine from the ground level of the machine. Also the entire mounting is covered with S.S
Control Panel : The control panel is mounted on platform and is provided with
- Actuators for ON / OFF , slow , fast operation.
- Auto / manual controls.
- Indicator Lights.
- Ammeter / voltmeter for both motors.
- Controls for discharge opening / closig.
- Air regulator & Pressure guage & air filter.
*Optionally a PLC based control Panel can be Provided.
Main Panel : Main panel consists of all prewired connections and it has only to be connected to the electrical supply. The circuits consist of MCCB and the relay. Wires coming our of the connections are numbered for easy recognition.
High Shear Mixer Granulator is designed to meet FDA, WHO cGMP stranded special needs of Solid dose tablet granulation line … Unique design incorporating Impeller, Granulator, Online Co-mill fixed at discharge port that reduces the oversized lumps , variable speed with PLC, HMI base operation of Rapid Mixer and Wet Granulator / SAIZONER Mixer Granulator , RMG for Homogeneous mixing and uniformity of granules size with Hydraulic / mechanical lid lifting arrangement , Different model Available in 5 litre to 1500 litre capacity and SCADA with 21 CFR part-11 compliance.
Rapid Mixer Granulation with Co Mill , Vacuum transfer systems for Fluid bed Dryer , Granulation with IBC Bin to tranfer to tableting machines and further process. Capacity : 1 Kg ,3 Kg ,10 kg., 25 kgs., 50 kgs., 100 kgs.,150 Kg 200 kgs., 300 kgs., 500 kgs or more capacity as per customer requirement ..Fluid bed dryer ,fluid bed granulator and coater , Fluid bed dryer, granulator, and coater , Lab fluid bed dryers ,High capacity fluid bed dryer, Multi-functional fluid bed dryer – with the ability to granulate and coating , drying .
Technical Specification of Rapid Mixer Granulator
|Gross Cap Ltrs|
|Work Cap Ltrs|
|Main Motor 750 / 1500|
|Chopper Motor 1500 / 2880|
|Space Required L x b x h mm|
|3 / 5|
|1.5 / 2|
|650 X 1200 X 1100 (1250)|
|7.5 / 15|
|2 / 3|
|1500 X 2200 X 1800 (2175)|
|7.5 / 15|
|3 / 5|
|1800 X 2500 X 1875 (2300)|
|25 / 30|
|3 / 5|
|2000 X 2800 X 1920 (2450)|
|30 / 40|
|5 / 7.5|
|2500 X 3000 X 2300 (3000)|
|40 / 50|
|5 / 7.5|
|2700 X 3200 X 2300 (3000)|
|63 / 85|
|10 / 15|
|2900 X 2900 X 2500 (3200)|
Salient Features of Rapid Mixer Granulator
RMG Process Unit
- Air purged shaft seals eliminating powder entering the seal.
- Built in cleaning system for both shaft seals.
- Layouts to suit indicidual requirements possible.
- Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)
- Fenner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
- Main Bearing Housing provided with 3 nos Oil Seals and sleeve to minimize powder leakages / corss contamination.
- Chopper motor with built in S.S. shaft to eliminate roller, bearings and reduce maintainence.
- Main panel provided with pressure switch control for proper functioning of the machine at desired presure of air only to prevent powder entry into impeller and eliminates jamming of impellers.
- Circuit provided with interlock contactors so that chopper cannot operate directly , independently.
- Discharge plunger provided with 3 position solenoid valve to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.
- Pneumatic circuit provided with non return valve and water inlet./ outlet connections for facilitate washing of the main impeller asembly without dismantling, to facilitate faster change over.
Safety Features of High Shear Mixer Granulator
- Locking arrangement for motor to eliminate accidently starting with open lid.
- Enclosed movinf parts.
Installation Rapid Mixer granulator with Fluid bed Dryer
Rapid Mixer Granulator Machine / High Shear Mixers – Layout
Production of Granulation line
Rapid Mixer Granulation with Co – Mill
Rapid Mixer Granulation with Pneumatic top opening
Rapid Mixer Granulator Video