The Servo Piston Filler for Viscous & Non-Viscous Liquid Filling Machine offered by Shree Bhagwati Group is an industry-leading solution that delivers precision, efficiency, and versatility in liquid filling operations. Designed to meet the diverse needs of industries ranging from food and beverage to pharmaceuticals and chemicals, this advanced machine is equipped with cutting-edge servo motor technology, ensuring consistent and accurate filling for a variety of liquids.
Key Features of the Servo Piston Filler
1. Servo Motor Technology
The foundation of this machine is its servo motor-driven operation, which provides exceptional control and accuracy.
- High Precision: The servo motors are synchronized with horizontally mounted pistons, ensuring precise filling volumes and reducing product waste.
- Repeatability: Electrically driven pistons with ball screw mechanisms deliver consistent performance across production runs.
2. High-Speed and Precision Filling
The Servo Piston Filler supports both high-speed and high-precision filling operations.
- Speed Range: Filling speeds range from 30 to 200 bottles per minute, ideal for both small-scale and large-scale production lines.
- Viscosity Versatility: Handles both viscous liquids like sauces and non-viscous liquids like water with equal efficiency.
3. Multi-Head Configuration
To cater to varied production requirements, the machine is available in multiple head configurations.
- Options Include: 4, 6, 8, 10, or 12 filling heads.
- Scalability: Offers flexible scaling to meet production volume and container type needs.
4. Drip-Free Liquid Filling
The system is equipped with pneumatic nozzles and specialized valves to ensure a clean and drip-free filling process. This helps maintain a hygienic production environment.
5. Adjustable Filling Range
The filling range is easily adjustable, accommodating volumes between 50 to 1000 grams.
- SS 316 Piston Cylinders: Corrosion-resistant materials ensure durability and hygiene.
- Teflon Rings: Enable smooth operation even with thick, sticky liquids.
6. PLC-Controlled Operation
The machine features an intuitive PLC system with a user-friendly HMI touch screen.
- Ease of Use: Operators can quickly adjust settings, monitor performance, and troubleshoot issues.
- CIP Integration: Includes Clean-In-Place functionality for effortless cleaning and maintenance.
7. Overhead Storage Tank with Sensors
The machine’s overhead storage tank comes equipped with sensors and jacketed tanks for automated liquid level control, ensuring consistent filling levels during operation.
8. No Bottle – No Fill System
Advanced sensors ensure that the machine fills containers only when present, preventing wastage and maintaining operational efficiency.
9. Diving Nozzle Mechanism
The diving nozzle eliminates foaming and spillage by inserting directly into containers during filling. This ensures precise liquid placement and minimizes product loss.
10. Anti-Drip Mechanism
An anti-drip system prevents excess liquid from dripping after the filling process, maintaining cleanliness and product integrity.
11. Built-In Safety Features
- Emergency Shutdown Button: Ensures operator safety and immediate response in case of an issue.
- System Alerts: Notifies operators of any malfunctions or irregularities during operation.
Applications of the Servo Piston Filler
The versatility of this machine makes it suitable for a wide array of industries and applications.
1. Food Industry
The machine handles thick and sticky food products with ease.
- Examples: Sauces, ketchup, peanut butter, jams, honey, dairy products, and more.
2. Beverage Industry
It delivers accurate filling for both non-carbonated and carbonated beverages.
- Examples: Juices, soft drinks, flavored syrups, and alcoholic beverages.
3. Cosmetics and Personal Care
Ensures consistent filling for a range of cosmetic and skincare products.
- Examples: Creams, lotions, shampoos, conditioners, and serums.
4. Pharmaceutical Industry
The Servo Piston Filler adheres to stringent pharmaceutical standards for hygiene and accuracy.
- Examples: Syrups, suspensions, and other liquid medicines.
5. Chemical and Automotive Industry
Handles high-viscosity and challenging chemical products with precision.
- Examples: Lubricants, detergents, coolants, paints, and coatings.
6. Agrochemical Industry
The machine ensures safe and accurate filling of pesticides, herbicides, insecticides, and fungicides.
Benefits of the Servo Piston Filler
1. Enhanced Efficiency
Servo motor technology ensures quick and accurate fills, reducing downtime and increasing overall productivity.
2. Versatility
Capable of handling both viscous and non-viscous liquids, eliminating the need for separate machines for different products.
3. Cost-Effectiveness
Minimized wastage, high speed, and low maintenance requirements reduce operational costs.
4. Compliance with Industry Standards
The machine complies with cGMP (Current Good Manufacturing Practice) and FDA standards, ensuring product safety and quality.
5. Ease of Maintenance
Tool-less changeovers and CIP integration simplify maintenance, enhancing long-term reliability.
Special Features for Viscous and Non-Viscous Liquid Filling
1. High-Precision Filling
The servo-driven technology ensures consistent, precise filling, even for thick or sticky products like ketchup and peanut butter.
2. Multi-Head Flexibility
Available in configurations that allow faster production rates without sacrificing accuracy.
3. Drip-Free and Spill-Proof Operation
Anti-drip mechanisms and diving nozzles ensure clean and efficient filling.
4. Adjustable Speed Control
Variable speed settings accommodate liquids of different viscosities, maintaining consistency across production lines.
5. Integrated Capping Systems
The machine can be paired with capping systems to secure containers post-filling, supporting screw caps, snap caps, and other closure types.
Industries Served
1. Food & Beverage Industry:
Handles sauces, jams, honey, juices, and oils with ease.
2. Pharmaceuticals:
Ensures sterile, accurate filling of syrups, suspensions, and liquid medicines.
3. Cosmetics & Personal Care:
Ideal for creams, shampoos, lotions, and serums.
4. Chemical Industry:
Packages detergents, lubricants, and chemical solutions efficiently.
5. Agrochemical Industry:
Accurately fills pesticides, insecticides, and other agricultural products.
Conclusion
The Servo Piston Filler for Viscous & Non-Viscous Liquid Filling Machine by Shree Bhagwati Group is a comprehensive solution that combines precision, versatility, and efficiency. With features like servo motor technology, multi-head configurations, anti-drip mechanisms, and compliance with industry standards, this machine is a valuable asset for businesses across diverse industries.
Whether filling sauces, pharmaceuticals, or chemicals, this machine ensures high-speed, precise, and hygienic operations. Trust Shree Bhagwati Group to provide cutting-edge filling solutions tailored to meet your production needs, helping you achieve excellence in packaging and processing.
Director
Darshan Rao represents the new generation of leadership at Shree Bhagwati. As Director, he is committed to driving innovation, operational excellence, and growth across all facets of the company. With a focus on fostering strong relationships with stakeholders, partners, and clients, he leads a team of dedicated professionals in delivering high-quality manufacturing solutions.
One of his key strengths lies in pressure management—a crucial quality in the fast-paced and dynamic manufacturing industry. He firmly believes in turning challenges into opportunities and using adversity as a catalyst for growth and innovation.
To embark on this journey together, he invites you to join hands with Shree Bhagwati in pursuit of excellence, embracing innovation, and setting new benchmarks in manufacturing. Together, let us create a success story defined by integrity, ingenuity, and an unwavering commitment to quality.
