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Automatic 4 Head Servo + PLC Base Viscous Filling Machine



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We at SHREE BHAGWATI, India’s Top Leading manufacturing company Filling Machine Manufacturer have involved our self in the manufacturing process of wide ranges of Filling Machines at a comparatively lowest price that too with an excellent after sales services in all over the country . our range Shampoos, Shower gel, lotions, liquid soap, oils (motor oil and cooking oil), dish washing liquid detergent, sucrose, honey, syrups, beverages, pharmaceutical & chemical liquids, and other high and low viscosity products for PET, PVC, PP, Glass bottles. Many our customer use for Volumatirc Visco paste filler, Jar auto paste filler, food paste filler and capper machine, automatic cream filler , bottle adhesive filler, cosmetic cream filler, Jar gel filler, paste filling machine, honey Pet and glass jar filler, balm bottle filling machine, ginger garlic paste filler, syrup bottle filling machine, bottle hot sauce filling machine, hot paste filler,semi-automatic piston filler, motorized paste filler, food paste filling machine, filling machine for food pastes, filling machine for creams, Vaseline Jelly jar filling machine, lotion filling machine, gel filling machine with one nozzle to 20 nozzle filling line ( 1 head filling , 2 head filling machine ,4 head filling machine ,6 head filling machine, 8 head filling machine, 10 head filling machine. 12 head filling machine, 16 head filling machine and 20 head filling machines with plain and Jackated hopper + mixer etc )

Application Viscous  materails filling – cold and hot products
Bottle Type PET, PVC, PP, Glass bottles
Suitable bottle Bottle with size 200ml to 10L with help of change parts 
Suitable cap type Screw cap, Pressing Cap, Sport cap, Crow Cap, Aluminum Cap, Mental Cap
Supply Capacity 1,000 to 15,000 bottles per hour(500ml bottle)
Voltage 220/380V custom made
Automatic Grade Automatic
Driven Type: Electric Electric
Material: High quality SUS304/316L stainless steel
After-sales Service Provided Engineers available to service machinery overseas

SERVO + PLC based automatic Viscous Filling machine online automatically with:

  • Servo Base Piston operating
  • Volume Adjustable from PLC – NO Tools required
  • Multi Dose filling arrangement – on request
  • Multi head dozers
  • Diving nozzles.
  • Shut off type nozzle for anti-drip.
  • SS conveyor  with ‘stop-release line automation’,
  • ‘no-bottle-no- fill ‘controls,   
  • CIP mode for rinsing of product cylinders, valves and nozzles.
  • Ideally suited to fill viscous products.
  • Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans.
  • SS hopper.
  • Pneumatic cylinders for Bottle Stopper.
  • Adjustable diving depth depending on size of bottles/cans.
  • PLC + Touch Screen controlled panel for electrical controls.
  • Production counter on PLC.
  • PLC settings for varied volumes.
  • Volume adjustment facility for different pack volumes.
  • Height adjustment facility for different bottle sizes.
  • Optical/Proximity sensors to sense arrival of bottles to filling station.
  • Stoppers to accurately stop bottles/cans under the filling nozzle.
  • Accuracy ±0.25% to 0.5%
  • All contact parts SS316 and non contact parts SS304

Machine Internationally proven high quality pneumatically + servo PLC operated piston filler with the latest technology – fixed product cylinder (syringe) attached to pneumatic cylinder in one line, giving better life to filling syringe seals and hence no leakages which are observed in mechanically driven machines with oscillating cylinders.

  • Completely in Stainless steel structure.
  • Heads or nozzles, with product cylinders (syringe), valve assemblies, stroke assemblies.
  • Unique with respect to interchangeability.
  • Quick change over and minimum down time.
  • Machine covered with enclosure for sanitized filling for multi-head machines(optional)
  • All bought outs internationally branded or imported.
  • All adjustments are tool free and highly operator friendly.
  • High quality import substitute machine.
  • Filling accuracy ±  ½ %

Filling System

  • Diving nozzle with adjustable depth of diving depending on bottle height variations.
  • Pneumatically open/shut type positive shut off nozzle with separate pneumatic cylinder to reduce foaming.
  • Adjustable diving nozzle withdrawal speed for foaming products.
  • Adjustable filling speed subject to flow characteristics of product.
  • Neck locator provided to accurately locate bottle mouth prior to filling for small mouth bottles.
  • The hollow piston rod of pneumatic cylinder facilitates tightening of expandable Teflon piston rings without opening the piston filler, while in operation.
  • Product being filled by free flow without back pressure.

Volume Adjustment:

  • Combined volume adjustment for multi-head machines with individual fine volume adjustments between cylinders.
  • Scale for measuring length of stroke adjustment provided for repeat calibrations.
  • Volume dispensed depends on length of the stroke which gives positive displacement of product.
  • Entire volume adjustment assembly housed in sealed cabinet at back of the machine.

Conveyor Automation:

  • Length of the conveyor – depending on number of heads.
  • Adjustable Side Guides for variable container sizes.
  • 0.25 hp drive with suitable reduction gearbox of Bonfingloili. Lifelong lubrication.
  • Adjustable Optical/proximity sensors to sense bottles on the conveyor line.
  • Stoppers with pneumatic cylinder controls to adjust the speed of stopping and withdrawal, for fine adjustments of the line.

Safety & Interlocks:

  • No bottle - No fill. Filling starts only if bottles are under respective filling heads.
  • Conveyor jam post filling – No fill.
  • Nozzle ‘home’ sensor for stopping movement of bottle until nozzle withdraws completely after filling to avoid bottle toppling.
  • Emergency stop button for sudden stopping of filling line.


  • All pneumatic components are self lubricated. No lubrication required.
  • All pneumatic control components are housed in a separate cabinet neatly.
  • Long life ceramic spool operated pneumatic diversion solenoid valves.
  • Concealed PU tubing’s from cabinet to pneumatic cylinders.
  • Filter regulator units are provided along with the machine.
  • ‘8’ figure patented piston seal, permits smooth movement of piston at very low speeds without jerks thus facilitating smooth filling, which is the specialty of our machine.

Electricals & Logic Controls

  • Panel wiring professionally done with cable trays, ferrules, structured wiring.
  • Concealed electrical control circuit wiring for the PLC.
  • Alpha-numeric 2 line digital display.
  • PLC input – output are 24 V DC.
  • Microprocessor controlled pneumatic cylinders sync logics.
  • Production counter display facility on PLC.
  • RYB indicator lamp post for machine status indication.
  • Filling head Logic is suitable to run individual heads, in the rare case of one or two heads being under breakdown.
  • Touch button PLC controls for data entry.
  • Circuit diagram & PLC ladder diagram provided with machine.


  • Pneumatics of SMC, Japan
  • Sensors of Omron/Datalogics.
  • Switches of Schneider, Germany.
  • Drives of Bonfingloili, Italy.
  • Conveyor Slat of Magris, Italy.
  • PLC of Mitsubishi, ABB, Siemens, or Allen Bradley.


  • Compressed Air 20-24 cfm @ 4-6 kg/
  • Uninterrupted 3 phase, 50 Hz, AC, and Uninterrupted power supply system.