Suppository Production Line
Suppository Filling Line Instruction and description
- Operating principle: Suppository Filling and Sealing Machine
- Finalize the design: Use PVC/PE through clamp structure and pass into molding district to preheat mould making shape mould air filling mould membrane making shape. Triangle knife side cut，dotted line cutting.
- Filling part: There are 3-6 filling terminal，with embedded type filling for shaped suppository for one time, filling accuracy can get ±1%，there is electrical heating system to keep heat for raw material barrel, and there is mixing motor for raw material, the raw material of charging basket entrance into filling terminal through circulator, and the rest raw material circulate to the barrel for next filling.
- Cooling part: Whole row is finished filling and passed into cooling shelf, cooling box is set cooling water unit, and cooling air is transformed by four condensers which is into the cooler bin to cool suppository.
- Seal and print code part: Cooled solid suppository is sent to the seal district: preheat mould——＞seal mould——＞code print mould. And finished product is cut for 5 grains or 6 grains for a group.(according to customer’s requirement)
- Main parts induction: Suppository Machine
Molding filling part: It is formed by film plate、transmit clamp、molding、finishing base、dotted line cutting、filling pump、material barrel、material circulator and section cutting, finish film making shell, material filling process.
Molding filling part
Molding: Package material from film place plate through guide wheel and transmit tongs entrance into shaping processing, there are preheat , heat and shaping mould, and slot is loaded butt joint model (gassing mould) for production.
Base finishing and dotted line cutting base: Film material after shaping with cutter processing bottom margin, dotted line cutting
Processing bottom margin
Dotted line cutting
Filling: It is formed by filling pump, material barrel, stirrer, Circulation pump, to finish filling process.Filling pump have several plunger pump, adjust filling quantity by hand shank on the top of it, there is 6 or 7 terminals injector at the lower part of pump.Add the material into material barrel, heat the element to keep certain temperature, and mixer is driver by speed motor, keep the uniformity temperature, circulator keep material is cycled between material barrel and filling pump.
Material barrel, Mixer and circulator
Segmentation and cutting: According to setting , the film material is cut 30 grain per row or 28 grain per row.
Segmentation and cutting
- Cooler bin parts: It is formed by two cooling tunnels and air coolers, to finish solidify process.segmented strip entrance cooling tunnel and cool, circulator repeat running send it to suppository sealing process water chiller supply cool water， which is homodisperse by cooling fan，and the temperature is controlled 8℃～16℃.
- Finish sealing trail part: solidified strips are reheated after suppository sealing, and printed lot number.
Specification and Main Parameters of Suppository Filling & Sealing Machine:
|Model||Unit||Suppository filling and sealing machine|
|Capacity||PCS/Hour||8000-12000 (depending on producing)|
|Voltage, frequency||V||3PH 380 +/-10% 50Hz|
|Dose per unit||ML||0.5~5 (depending on product)|
|Suppository shape||N/A||Bullet, torpedo, duck-mouth ect (depending on product)|
|Adapting||N/A||Fatty acid glycerin,gelatin,glycol,etc., (depending on product)|
|Water consumption||N/A||50kg per circle|
|Total weight||KG||2000 - Approx|
|Machine dimensions||MM||3100*3480*2000mm - Approx|
|Shaping part||Film placed plate（mating 2 brake cylinder）|| |
pneumatic element is from AirTac
|Clamp film running device（mating 1 cylinder）|
|Molding device（mating 3 pair cylinder）|
|Pushing calibrator（mating 1 cylinder）|
|Gassing device（mating 1 air-vent valve ）|
|thimble（mating 1 cylinder）|
|Shaping part box（include internal holder）||Raw material：aluminum、 stainless steel|
|Filling part||dotted line knife（mating 1 pair cylinder）|| |
pneumatic element is from Airtac
|triangular knife（mating 1 cylinder）|
|Filling terminal（mating different specification as needed ）|
|charging basket（mixing motor）|
|charging basket circulator（mating 1 cylinder ）|
|Filling part box（include internal holder）||Raw material：aluminum、 stainless steel|
|Organic glass shield|| |
|Cooling part||Cool water||Famous brand compressor|
|Strips step-by-step system（pneumatic）||pneumatic element|
|Cooling part box（include internal holder）||Raw material：aluminum、 stainless steel|
|Organic glass shield|| |
|Sealing part||Sealing reheat device|| |
pneumatic element is from Mindman
|Heat seal device|
|date of manufacture steel seal（mating 3 pairs cylinder）|
|Strip tailor device|
|Sealing part box（include internal holder）||Raw material：aluminum、 stainless steel|
|Organic glass shield|| |
|Elctrcal contolling system||PLC communication module||Mitsubishi|
|thermoregulator, Suppository Thermoforming Machine|| Importing|
|Electromagnetic valve air processing||AirTAC|
|optoelectronic switch / approach switch / limit switch||OMRON/XO|
Free spare parts with Suppository Machines
|Resistance heating rods||1Set|
- PLC checking function: through PLC online checking function to self-checking and alarm for running stoppage, and show the reason of stoppage in order that the operator remedy it in time.
- Suppository Filling part within free static electricity system.
- Agitation vat speed adjustment system
- Cooling speed adjustment system
- Cutting gains speed adjustment system
- Notice: finished products can be set 4/5/6/7pcs. The machine can product PVC/PE
- Meet cGMP
Suppository Production Line Video