Vacuum Tray Dryer
If you are looking for a batch drying machine, you might want to consider the Vacuum Tray Dryer. These machines are known for using hot medium and a vacuum pump to dry materials. This product is highly effective for the chemical, food and plastic industries. It is also used in engineering and defense applications.
Vacuum Tray Dryer is a Batch Drying Machine
Vacuum tray dryers are used in the food and chemical industry to dry pharmaceutical products. They are a cost-effective, environmentally friendly method for drying high-grade products. They are also easy to clean. This makes them an ideal choice for drying pharmaceuticals, chemicals, and foods in a laboratory or at home.
The vacuum tray dryer is a batch drying machine that uses a conduction principle to dry materials. The machine has several trays and shelves. Each tray contains a dummy shelf to prevent the material from escaping during the drying process. The trays are connected to the dryer via brackets that feature hollow baffles and stiffeners between the trays. Each shelf is equipped with an inlet and outlet nozzle.
A vacuum tray dryer is an important laboratory equipment used for the drying of high-grade materials that are sensitive to temperature or oxygen. It is specifically designed to dry hygroscopic materials and leave only a small amount of residual moisture. Vacuum tray dryers are available from leading pharmaceutical machinery equipment manufacturers in India.
Tray dryers are used in many industries. In the pharmaceutical industry, they can dry several different base materials, including the plastics used for tablet granules. They can also be used to dry equipment, such as medical equipment. They can handle large batches and can be adjusted to accommodate various materials.
Vacuum Tray Dryer Uses a Vacuum Pump
A vacuum tray dryer is an important laboratory equipment that is used to dry high-grade materials that are temperature and oxygen sensitive. It is designed to remove maximum moisture and leave minimal residual moisture. Vacuum tray dryers are manufactured by Bipin Pharma Equipment, one of the leading pharmaceutical machinery equipment manufacturers in India.
The external chambers are constructed of high-grade stainless steel. Thick glass wool is used to insulate the chamber. A stainless steel lid and removable high-grade stainless steel panel cover the chamber body. This helps prevent the trays from becoming too hot. Moreover, the vacuum pump allows the machine to dry items quickly and easily.
Industrial Fabricators offers vacuum tray dryers in a variety of sizes, ranging from small to large-scale industrial-scale units. These systems come with several utilities and are hydraulically tested. They can be coupled with IFHWG or IFHOG systems that generate hot water and thermic fluid oil. Vacuum tray dryers can be fitted with a digital temperature display.
Vacuum dryers are batch operations that use a vacuum pump to reduce pressure within the dryer chamber. As a result, the temperature of materials can be controlled and the evaporation rate can be controlled. Another benefit of a vacuum dryer is that it can dry products faster than conventional drying methods, which can take up to 48 hours.
Vacuum Tray Dryer Uses a Hot Medium
Vacuum tray dryers are a popular alternative to conventional drying processes for heat-sensitive products. Their advanced heat transfer system ensures uniform distribution of heat throughout the drying process. They also sterilize the sample prior to drying to ensure that no contaminants are left behind. The heat transfer process also enables faster drying of larger surfaces.
The vacuum tray dryer is a common laboratory piece of equipment, and it works on the conduction principle to dry materials in laboratory settings. It consists of several shelves with trays that are designed to trap moisture. Each shelf has an outlet nozzle and an inlet nozzle.
The drying chamber is made of heavy, air-tight plates. This prevents buckling during vacuum operation. Additional limpet coils pass on the hot media to stiffen the body. The chamber is equipped with a heavy door, and the whole system is connected to a heat exchanger through a vapor column. The condensate collected on the other end of the system is collected in a condensate receiver.
Vacuum tray dryers are very versatile and can be used for high-grade, oxygen-sensitive, and heat-sensitive materials. They have low initial costs, require little space, and are easy to use and maintain. In addition, they dry materials at a lower temperature than other industrial dryers.
Vacuum Tray Dryer is a Static Type of Dryer
The Vacuum Tray Dryer is an economical and efficient way of drying products without the need to worry about the configuration. It is an ideal option for drying temperature-sensitive materials under a vacuum atmosphere. This type of dryer has a box-like tray which is easy to load and unload. Some models even have two doors for easy access to product storage. The product is placed on the tray and is dried above a series of heating plates, which are placed one above the other. To ensure a thorough drying process, the heating plates should be smooth to minimize the chance of product damage.
The Vacuum Tray Dryer is primarily used in the chemical, pharmaceutical, and food industries. The main purpose of this type of dryer is to dry materials with high temperature and sensitivity to oxygen. It can have up to 96 trays, and is available in several price ranges. Vacuum tray dryers can also be customized according to customer specifications.
The Vacuum Tray Dryer has a preheating process. This ensures a consistent drying curve for products throughout the entire cabinet. A vacuum of forty to 80 mbar abs is used for initial drying, while a lower vacuum is used for the final drying.
Vacuum Tray Dryer is Suitable for Drying Wet Chemicals, Powders and Crude Drugs
Tray dryer is a batch process, which is suited to drying wet products. Tray dryer is ideal for drying wet products that cannot be atomized in an airstream. It is also suitable for drying wet products with high moisture content.
Tray dryers are used to dry heat-sensitive materials like granular mass, crystalline powders, paste, and granular materials. The drying process uses relatively low temperatures and only exposes a small percentage of solid particles. The process has a long cycle time, between five to forty-five hours per batch. In addition, it requires high labor costs for loading and unloading the trays, making it unsuitable for large-scale production. It is also inefficient for drying thermolabile substances.
Tray dryers are the best choice for small-scale production and highly valuable pharmaceutical materials. They can be used in batch mode to reduce energy consumption and can be cleaned easily. They are available in multi-chamber and single-chamber designs. They have excellent surface contact between the drying tray and shelf.
Tray dryers have many benefits over laboratory ovens. The main feature of this type of drying is controlled air circulation. The air that passes through the trays consists of a mixture of hot and cold air. This helps the material dry and maintain a consistent temperature. It is also suitable for drying wet chemicals, powders, and crude drugs.
Vacuum Tray Dryer is available in 3, 6, 12, 24, 48 and 96 trays
Available in 3, 6, 12, 24, 48, and 96 trays, vacuum tray dryers are available in different capacities. The size of these units depends on the requirements of the customer. They can be installed in small or large production environments. This equipment comes with several optional features such as a condenser, drain valve, and a glass window. It also includes a vacuum pump and a hot water generating system.
These drying machines are ideal for drying a variety of products, including food products. These machines are designed with cGMP (Good Manufacturing Practices) compliance in mind. The basic design of the vacuum tray dryer includes a double walled cabinet with high density fiber glass wool insulation between the two walls. The stainless steel trays are placed on movable trolleys. A cGMP-compliant low-speed fan is used for air circulation. The air flow and temperature of the dryer is monitored using a digital temperature controller.
The heating shelves are made of stainless steel and are welded securely. Some models feature dummy shelves to prevent condensation from forming and dripping into the trays. The doors are equipped with high-quality interlocks to ensure safe operation. The inlet header and outlet header are stainless steel and are located outside the working area.
Standard dryers come with stainless steel internal and external surfaces. The tray itself is made of SS 304 or 316 stainless steel. They have various utility options such as trolleys and rack systems. They are available in small, medium, and large commercial sizes.