Automatic 6 Head Piston Liquid Filling Machine – Servo Volumetric Piston Filler

High viscous Liquid / Viscous Liquid Servo Piston Filler machine is suitable to fill viscous liquids (with or without pieces) like viscous products - tomato paste, Ketchup , jams, marmalade, fruit juices and purees, vegetable and mineral oils into glass, Pet bottle , metallic or plastic containers, bottle and Jars.
Our Liquid / Viscous Liquid Servo Piston Filler Machines delivered all type of Liquids and Viscous liquid & Capping , Induction sealer and labelling / sleeve applicator line Machinery is below Applications and industry installation by SHREE BHAGWATI .
- Mayonnaise Filling line
- Real Mayonnaise Filling machine
- Light & Egg Free Mayonnaise Filling line
- Chicken Spread Filling line
- Sandwich Spread Filling line
- Olive Spread Filling line
- Hair Oil Filling line
- Oil Filling line
- Sherbets Filling line
- Pharma Syrup Filling line
- Jar Chocolate Spread Filling line
- Choco Bliss Filling line
- Mayo Garlic Sauce Filling line
- Natural Honey Filling machine
- Ginger Garlic Paste Filling line
- Soya Sauce Filling machine
- Chile/Chili Sauce Filling line
- Detergent Filling line
- Lubrication Oil Filling line
- Edible Oil Filling line
- Jar Peanut Butter Filling line
- Jam bottle Filling line
- Jelly Filling machine
- Jar Ghee Filling line
- Honey Filling line
- Cream Filling line
- Shampoo Filling line
- Engine Oil Filling line
- Gear Oil Filling line
- Lotion Filling line
Household liquid filling machine - Personal Care and Household Filling machine and Bottle filling line
Bottle filling line with system includes:
- Bottle feeding systems
- Multi Head Filling machine
- inline spindle capper or rotary capper for continuous high speed container capping
- Rotary Turntables for bottle / container loading and product accumulation table
- Slat belt conveyor system
- Self adhesive labeler machine
- Shrink Sleeve applicator
- Shrink Wrapping machine and Finally Carton BOPP box packing machine
Our Bottle fillers, cappers and labellers , Sleeve line are special designed with all custom built to your individual customer needs to make cost-savings and improve efficiency to get smooth operation with high productions. This typical bottle packaging system we have to designed as per customer requirement also offer some customized packaging line for personal care or household product. As noted above, Cosmetics & toiletries , personal care packaging and products & household products packing come in a many variety of forms, some products thin and free-flowing, Many others thick and viscous, We can provide free flow and viscous liquid filling, capping and labelling solutions . Ours packaging line is high quality standards and accurate filling line machinery
Specification of the equipment machine’s basics :
PARTICULAR | SPECIFICATION |
---|---|
Machine Name | Automatic Piston Liquid Filling Machine |
Filling System | Servo base filling |
Production Speed Per Hour | 4800 to 5400 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size) |
Number of Filling Heads | 6 Heads |
Working Direction | Left to Right - Linear |
Suitable for Products | Free Flowing Liquids |
Suitable for Packing Material | HDPE / PET / GLASS / METAL TIN / Aluminum Bottles |
Application | Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers |
Volume Capacity (Range of Syringe) | 100ml to 1000 ml with help of change parts |
Hopper Capacity | 200 liters |
Hopper Specification | Jacketed with stirrer |
Volume Adjustment | HMI + PLC (one time setting) |
Prevention of Dropping | Pneumatic system |
Up Down Movement | Pneumatic system |
Filling Volume Accuracy | +/-0.5 % |
Working Height | 860mm ( +/-50 mm) |
Machine Weight | Approx 500 Kgs |
Machine Dimension | Approx 10 (L) x 8 (W) x 10 (H) – in Feet |
No Bottle – No Filling | With the help of Sensor |
Bottle Stopper | Pneumatic Based |
Machine’s material of construction :
Machine main base frame | Mild Steel Angles |
Machine Coverings | Complete in S.S. 304 |
Product Contact Parts | Stainless Steel 316 |
Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor | Stainless Steel 304 |
Conveyor Guide | Stainless Steel 304 Rod (10mm Round Bar) |
Slat Chain Size | 97mm, Pitch - 3.5”, Stainless Steel 304 |
Slat Chain thickness | 3mm |
Conveyor Motor | 0.5 HP 1440 RPM Bonfiglioli |
Hopper | Stainless Steel 316 |
Upper and Lower Level for Hopper | Level Switch with Sensor |
Bearings | SKF / Nachi (USA) / Timken (USA) |
Plating(Wherever Applicable) | Zinc / Hard Chrome / Blackening |
In let & Out Let Pipes | Silicon Hose Pipes |
By-Pass Pipes | Silicon Pipes |
Material Collection Tray at the bottom of Conveyor | Stainless Steel 304 |
Emergency Stop | Emergency push button on conveyor |
Machine’s electronics & pneumatics components :
Machine Motor Make | 2 KW Delta / Panasonic |
Conveyor Motor Make | 0.5 HP Bonfiglioli |
Conveyor Gear Box Make | Bonfiglioli Ratio: 50:1 |
VFD Make | Delta / ABB |
HMI + PLC | Delta / Panasonic |
Electrical Wiring | Ferrule Numbering on all the wires with Proper Markings |
Level sensor for hopper | Leuze /Sick / Panasonic |
Electrical Components | ABB / Delta /Spectra |
Sensors | Leuze /Sick / Panasonic |
Proxy | Autonix / Pulset |
Operating Panel | HMI + PLC |
Pneumatics | SMC / Festo / Janatics |
Air Pipes | SMC / Festo / Janatics |
Wires & Cables | Labb |
Machine’s power & air consumption requirement
Power | 2 H.P / 230 V.AC |
Phase | Single Phase |
Compressed Air Required | 6 bar pressure 0.5 CFM |
Optional accessories (if required by customer at extra cost)
- Pneumatic Based Dripping Tray
- Pneumatic Neck Holding System
- Stainless Steel Flexible Pipes in Case of Hazardous Product
- Flame Proof Motor & Control Panel
- In-Feed Turn Table for Continues Bottle Feeding.
- Pre & Post Nitrogen Flushing System
- Polycarbonate Enclosure in Stainless Steel Structure
Machine’s utility requirement (customer need to arrange)
- Voltage Stabilizer to control power fluctuation
- Main Electrical Power Input till Machine
- Well Trained Operator for Operating Every Machine
- Un-Skilled Helper to help the Operator.
- Air Compressor
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