Automatic 6 Head Piston Liquid Filling Machine – Servo Volumetric Piston Filler

High viscous Liquid / Viscous Liquid Servo Piston Filler machine is suitable to fill viscous liquids (with or without pieces) like viscous products -  tomato paste, Ketchup , jams, marmalade, fruit juices and purees, vegetable and mineral oils into glass, Pet bottle ,  metallic or plastic containers, bottle and Jars.
Our Liquid / Viscous Liquid Servo Piston Filler Machines delivered all type of Liquids and Viscous liquid & Capping , Induction sealer and labelling / sleeve applicator line Machinery is below Applications and industry installation by SHREE BHAGWATI .

• Mayonnaise Filling line


• Real Mayonnaise Filling machine


• Light & Egg Free Mayonnaise Filling line


• Chicken Spread Filling line


• Sandwich Spread Filling line


• Olive Spread Filling line


• Hair Oil Filling line


• Oil Filling line


• Sherbets Filling line


• Pharma Syrup Filling line


• Jar Chocolate Spread Filling line


• Choco Bliss Filling line


• Mayo Garlic Sauce Filling line


• Natural Honey Filling machine


• Ginger Garlic Paste Filling line


• Soya Sauce Filling machine


• Chile/Chili Sauce Filling line


• Detergent Filling line


• Lubrication Oil Filling line


• Edible Oil Filling line


• Jar Peanut Butter Filling line


• Jam bottle Filling line


• Jelly Filling machine


• Jar Ghee Filling line


• Honey Filling line


• Cream Filling line


• Shampoo Filling line


• Engine Oil Filling line


• Gear Oil Filling line


• Lotion Filling line

Household liquid filling machine  - Personal Care and Household Filling machine and Bottle filling line 

Bottle filling line with system includes:

• Bottle feeding systems


• Multi Head Filling machine


• inline spindle capper  or rotary capper for continuous high speed container capping


• Rotary Turntables for bottle / container loading and product accumulation table


• Slat belt conveyor system 


• Self adhesive labeler machine


• Shrink Sleeve applicator


• Shrink Wrapping machine and Finally Carton BOPP box packing machine

Our Bottle fillers, cappers and labellers , Sleeve line are special designed with all custom built to your individual customer needs to make cost-savings and improve efficiency to get smooth operation with high productions. This typical bottle packaging system we have to designed as per customer requirement also offer some customized packaging line  for personal care or household product.  As noted above, Cosmetics & toiletries , personal care packaging and products & household products packing come in a many variety of forms, some products thin and free-flowing, Many others thick and viscous, We can provide free flow and viscous liquid filling, capping and labelling solutions . Ours packaging line is high quality standards and accurate filling line machinery 

Specification of the equipment machine’s basics :

PARTICULAR	SPECIFICATION
Machine Name	Automatic Piston Liquid Filling Machine
Filling System	Servo base filling
Production Speed Per Hour	4800 to 5400 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads	6 Heads
Working Direction	Left to Right - Linear
Suitable for Products	Free Flowing Liquids
Suitable for Packing Material	HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application	Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers
Volume Capacity (Range of Syringe)	100ml to 1000 ml with help of change parts
Hopper Capacity	200 liters
Hopper Specification	Jacketed with stirrer
Volume Adjustment	HMI + PLC (one time setting)
Prevention of Dropping	Pneumatic system
Up Down Movement	Pneumatic system
Filling Volume Accuracy	+/-0.5 %
Working Height	860mm ( +/-50 mm)
Machine Weight	Approx 500 Kgs
Machine Dimension	Approx ­10 (L) x 8 (W) x 10 (H) – in Feet
No Bottle – No Filling	With the help of Sensor
Bottle Stopper	Pneumatic Based

Machine’s material of construction :

Machine main base frame	Mild Steel Angles
Machine Coverings	Complete in S.S. 304
Product Contact Parts	Stainless Steel 316
Non Contact Parts	Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor	Stainless Steel 304
Conveyor Guide	Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size	97mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness	3mm
Conveyor Motor	0.5 HP 1440 RPM Bonfiglioli
Hopper	Stainless Steel 316
Upper and Lower Level for Hopper	Level Switch with Sensor
Bearings	SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable)	Zinc / Hard Chrome / Blackening
In let & Out Let Pipes	Silicon Hose Pipes
By-Pass Pipes	Silicon Pipes
Material Collection Tray at the bottom of Conveyor	Stainless Steel 304
Emergency Stop	Emergency push button on conveyor

Machine’s electronics & pneumatics components :

Machine Motor Make	2 KW Delta / Panasonic
Conveyor Motor Make	0.5 HP Bonfiglioli
Conveyor Gear Box Make	Bonfiglioli Ratio: 50:1
VFD Make	Delta / ABB
HMI + PLC	Delta / Panasonic
Electrical Wiring	Ferrule Numbering on all the wires with Proper Markings
Level sensor for hopper	Leuze /Sick / Panasonic
Electrical Components	ABB / Delta /Spectra
Sensors	Leuze /Sick / Panasonic
Proxy	Autonix / Pulset
Operating Panel	HMI + PLC
Pneumatics	SMC / Festo / Janatics
Air Pipes	SMC / Festo / Janatics
Wires & Cables	Labb

Machine’s power & air consumption requirement

Power	2 H.P / 230 V.AC
Phase	Single Phase
Compressed Air Required	6 bar pressure 0.5 CFM

Optional accessories (if required by customer at extra cost)

• Pneumatic Based Dripping Tray


• Pneumatic Neck Holding System


• Stainless Steel Flexible Pipes in Case of Hazardous Product


• Flame Proof Motor & Control Panel


• In-Feed Turn Table for Continues Bottle Feeding.


• Pre & Post Nitrogen Flushing System


• Polycarbonate Enclosure in Stainless Steel Structure

Machine’s utility requirement (customer need to arrange)

• Voltage Stabilizer to control power fluctuation


• Main Electrical Power Input till Machine


• Well Trained Operator for Operating Every Machine


• Un-Skilled Helper to help the Operator.


• Air Compressor