Liquid Bottle Filling Machine

Automatic 6 Head Piston Liquid Filling Machine – Servo Volumetric Piston Filler

6 Head Piston Liquid Filling Machine

High viscous Liquid / Viscous Liquid Servo Piston Filler machine is suitable to fill viscous liquids (with or without pieces) like viscous products -  tomato paste, Ketchup , jams, marmalade, fruit juices and purees, vegetable and mineral oils into glass, Pet bottle ,  metallic or plastic containers, bottle and Jars.
Our Liquid / Viscous Liquid Servo Piston Filler Machines delivered all type of Liquids and Viscous liquid & Capping , Induction sealer and labelling / sleeve applicator line Machinery is below Applications and industry installation by SHREE BHAGWATI .

  • Mayonnaise Filling line

  • Real Mayonnaise Filling machine

  • Light & Egg Free Mayonnaise Filling line

  • Chicken Spread Filling line

  • Sandwich Spread Filling line

  • Olive Spread Filling line

  • Hair Oil Filling line

  • Oil Filling line

  • Sherbets Filling line

  • Pharma Syrup Filling line

  • Jar Chocolate Spread Filling line

  • Choco Bliss Filling line

  • Mayo Garlic Sauce Filling line

  • Natural Honey Filling machine

  • Ginger Garlic Paste Filling line

  • Soya Sauce Filling machine

  • Chile/Chili Sauce Filling line

  • Detergent Filling line

  • Lubrication Oil Filling line

  • Edible Oil Filling line

  • Jar Peanut Butter Filling line

  • Jam bottle Filling line

  • Jelly Filling machine

  • Jar Ghee Filling line

  • Honey Filling line

  • Cream Filling line

  • Shampoo Filling line

  • Engine Oil Filling line

  • Gear Oil Filling line

  • Lotion Filling line

Household liquid filling machine  - Personal Care and Household Filling machine and Bottle filling line 

Bottle filling line with system includes:

  • Bottle feeding systems

  • Multi Head Filling machine

  • inline spindle capper  or rotary capper for continuous high speed container capping

  • Rotary Turntables for bottle / container loading and product accumulation table

  • Slat belt conveyor system 

  • Self adhesive labeler machine

  • Shrink Sleeve applicator

  • Shrink Wrapping machine and Finally Carton BOPP box packing machine

Our Bottle fillers, cappers and labellers , Sleeve line are special designed with all custom built to your individual customer needs to make cost-savings and improve efficiency to get smooth operation with high productions. This typical bottle packaging system we have to designed as per customer requirement also offer some customized packaging line  for personal care or household product.  As noted above, Cosmetics & toiletries , personal care packaging and products & household products packing come in a many variety of forms, some products thin and free-flowing, Many others thick and viscous, We can provide free flow and viscous liquid filling, capping and labelling solutions . Ours packaging line is high quality standards and accurate filling line machinery 

Specification of the equipment machine’s basics :

Machine Name Automatic Piston Liquid Filling Machine
Filling System Servo base filling
Production Speed Per Hour 4800 to 5400 containers per hour Speed Depends upon the Number of Filling Heads, Liquid Foaming Nature, Filling Volume, Neck Size)
Number of Filling Heads 6 Heads
Working Direction Left to Right - Linear
Suitable for Products Free Flowing Liquids
Suitable for Packing Material HDPE / PET / GLASS / METAL TIN / Aluminum Bottles
Application Filling Liquid / Viscous Liquid/ Hot Liquid in to the Bottles /Containers
Volume Capacity (Range of Syringe) 100ml to 1000 ml with help of change parts
Hopper Capacity 200 liters
Hopper Specification Jacketed with stirrer
Volume Adjustment HMI + PLC (one time setting)
Prevention of Dropping Pneumatic system
Up Down Movement Pneumatic system
Filling Volume Accuracy +/-0.5 %
Working Height 860mm ( +/-50 mm)
Machine Weight Approx 500 Kgs
Machine Dimension Approx ­10 (L) x 8 (W) x 10 (H) – in Feet
No Bottle – No Filling With the help of Sensor
Bottle Stopper Pneumatic Based

Machine’s material of construction :

Machine main base frame Mild Steel Angles
Machine Coverings Complete in S.S. 304
Product Contact Parts Stainless Steel 316
Non Contact Parts Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable)
Conveyor Stainless Steel 304
Conveyor Guide Stainless Steel 304 Rod (10mm Round Bar)
Slat Chain Size 97mm, Pitch - 3.5”, Stainless Steel 304
Slat Chain thickness 3mm
Conveyor Motor 0.5 HP 1440 RPM Bonfiglioli
Hopper Stainless Steel 316
Upper and Lower Level for Hopper Level Switch with Sensor
Bearings SKF / Nachi (USA) / Timken (USA)
Plating(Wherever Applicable) Zinc / Hard Chrome / Blackening
In let & Out Let Pipes Silicon Hose Pipes
By-Pass Pipes Silicon Pipes
Material Collection Tray at the bottom of Conveyor Stainless Steel 304
Emergency Stop Emergency push button on conveyor

Machine’s electronics & pneumatics components :

Machine Motor Make 2 KW Delta / Panasonic
Conveyor Motor Make 0.5 HP Bonfiglioli
Conveyor Gear Box Make Bonfiglioli Ratio: 50:1
VFD Make Delta / ABB
HMI + PLC Delta / Panasonic
Electrical Wiring Ferrule Numbering on all the wires with Proper Markings
Level sensor for hopper Leuze /Sick / Panasonic
Electrical Components ABB / Delta /Spectra
Sensors Leuze /Sick / Panasonic
Proxy Autonix / Pulset
Operating Panel HMI + PLC
Pneumatics SMC / Festo / Janatics
Air Pipes SMC / Festo / Janatics
Wires & Cables Labb

Machine’s power & air consumption requirement

Power 2 H.P / 230 V.AC
Phase Single Phase
Compressed Air Required 6 bar pressure 0.5 CFM

Optional accessories (if required by customer at extra cost)

  • Pneumatic Based Dripping Tray

  • Pneumatic Neck Holding System

  • Stainless Steel Flexible Pipes in Case of Hazardous Product

  • Flame Proof Motor & Control Panel

  • In-Feed Turn Table for Continues Bottle Feeding.

  • Pre & Post Nitrogen Flushing System

  • Polycarbonate Enclosure in Stainless Steel Structure

Machine’s utility requirement (customer need to arrange)

  • Voltage Stabilizer to control power fluctuation

  • Main Electrical Power Input till Machine

  • Well Trained Operator for Operating Every Machine

  • Un-Skilled Helper to help the Operator.

  • Air Compressor

Automatic 6 Head Piston Liquid Filling Machine