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Planetary Mixer, Vacuumed Planetary Mixer, Agitator Assembly for Mixing

Planetary Mixer

Description

Description
Planetary Mixer is a mixing assembly where the agitation pattern is of the planetary nature. The beater or the agitation assembly rotate around itself as well as travel in a circle in the bowl thereby achieving intimate mixing. The mass is uniformly and intimately mixed because of the unique design feature of the machine.
Shree Bhagwati Group is designed Planetary mixer as per application and customer product With Multi – Double agitators with equipment rotating with same time revolve arounds the axles, agitators unit are divided for the viscosity , characteristics of products material, with different paddle type, twist type, claw type, frame type etc., have good mixing, reacting, kneading, dissolving effect. The high-speed disperser consists of multi-layer toothed disc with super high linear speed, it also rotates and at the same time revolve around the axle, with strong dispersing effect so that can disperse the powder (additive) in the liquid rapidly. The mixer is equipped with a separate set of scraper to scrape the sides of the barrel and the mixing paddle can be added a scraper as well, so that it can scrape the bottom of the barrel and avoid dead corner to ensure the stability of the product. Double Planetary Mixer adopts planetary gear wheel drive, there is a large output torque, suitable for high temperature, high solids, high viscosity, and other difficult working conditions; this equipment is closed design, can be used with a vacuum system to realize vacuum mixing, mixing bucket can be designed with a heating jacket, matching mold temperature controller, to realize thermostatic mixing function, it’s the first choice of mixing equipment for the high-viscosity materials.
The unit of vacuumed planetary mixer consists of Bowl SS Cylindrical bowl with Torri spherical dished bottom with inside surface polished to smooth finish. MS Jacket on cylindrical and Torri spherical area to operate on 3 Kg / cm sq. The machine consists of steam inlet and cold water inlet and has outlet connections with standard fitting like pressure gauge, vent cock, release valve and drain. The bowl is fitted with 3 castor wheels, two fixed and one swivel type. It is felicitous for performing vacuum applications. Suitable locking lugs for fixing bowl to the machine.
Application :
Suitable for dispersing and mixing materials in industries such as coating, putty, adhesive, energy, electronics & electrical appliances, pharmaceuticals, cosmetics, food etc..Various slurries with viscosity less than 3,000,000cps, solid content under 90% such as battery paste, solder paste, ceramic paste, silicone inks, sealants, structural adhesives, soft cream, jam etc.
We offer Customized PLM with different options are available such as explosion-proof type, closed type, heating type, with PLC intelligent control type, etc.. Material can be customized to be SS316L or special Spraying materials.

  • Planetary mixer
  • Dual planetary mixer
  • Dual planetary power mixer
  • High viscosity mixer
  • Multi-functional mixer
  • Multi-shaft mixer
Top Dish: SS top dish for covering the bowl with SS flange having groove for fixing the sealing gasket. A proper connection is provided for connecting flexible pipe with serrated nozzle, for vacuum application. There is also a provision for light and sight glasses.
The agitator assembly for mixing is also used for intensive mixing of products such as adhesives, pastes, granulations and many more products having medium to high viscosity. The blades present in the planetary mixture rotate on their own axis while the ingredient travels around the center of the mixing bowl. Hence, a complete and effective mixing of the ingredient is ensured. Planetary Mixer, although used in producing with the large quantity of paste in industries, helps in reducing manual labor. This mechanism system allows continuously producing large quantities.
Planetary Mixture is composed of –

      • Bowl, where the ingredients are been placed.
      • Mixing element that can be a hook, flat beater or the other system
      • Motor, to start the bowl and process of whisk movements
      • Operator box, that allows the operator to control the mixing process and other labor processes that includes timing, speed etc.

 

We offer with mixtures of various sizes that differ in the gross capacity and its working capacity. We have planetary mixtures manufactures at rigid standards with many features and options available.


Planetary Mixer Technical Specification :













































































Grosscapacity Working Capacity Lifting Motor H.P Main Motor H.P. RPM Planet / Beater Space Required H X L X B
30# 20 - 2 20-40 / 60-120 1220 X 640 X 520
65# 50 - 3 20-40 / 60-120 1500 X 900 X 600
125 100 - 3 20-4060-120 1650 X 1020 X 650
230 200 1 5 18-36 / 54-108 2300 X 2100 X 1500
280 250 1 7.5 18-36 / 54-108 3000 X 2900 X 1400
375 350 1.5 10 12-24 / 36-72 2400 X 2300 X 1300
550 500 2 15 12-24 / 36-72 2700 X 2600 X 1250
675 600 2 15 12-24 / 36-72 3000 X 2800 X 1300


Application


Planetary Mixer, with its innovative and cost effective design is deemed suitable for mixing / blending powders as well as through mixing of ointments, creams, lotions, toothpastes, resins, slurries, ceramics, colors, pigments, rubber & other compounds for ointment, cream, Gel, Pharmaceuticals and Biotech viscous and High-Viscosity product, Chemical products, Adhesives and Sealants, Caulking, Putty and Wax Compounds, Dental Fillers and Gel Products, Inks of Medium to High Viscosity, Thixotropic Dispersions and Emulsions, Dental Fillers and Gel Products, Castable Ceramics, Battery Pastes, Powder Coatings, Explosive & agricultural pesticide products and formulations.

MS column with flange mounted on stool base 2 nos limit switches provided at upper and lower limits of the column to control traverse of the sleeve.



Agitator Assembly of Planetary Mixer:



  • 1 / 2 No / s. Of SS open type Beaters.

  • 1 No. SS Scrapper fitted with PTFE strip on both sides.

  • 1 No. centrally located High Shear Emulsifier. ( optional )


Drive Mechanism For Beater :



  • Vacuumed Planetary Mixer Suitable HP 1440 / 2880 RPM DUAL Sped TEFC Motor to work on 415 V, 50 c/s 3 Phase AC supply line, mounted on MS plate.

  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.

  • Epicyclic gear box coupled to the motor through belt and EPICYCLIC gear train arrangement to achieve planetary motion.

  • Suitable HP 1440 RPM TEFC motor to work on 415V 3 phase 50 c/s AC supply line for High Shear Emulsifier. ( optional )

  • The above item are assembled on the top plate which is supported on a Cast iron sliding sleeve with MS gussets.


Main Body :


MS column with flange mounted on stool base 2 nos limit switches provided at upper and lower limits of the column to control traverse of the sleeve.



  • Suitable HP, 1440 RPM motor working on 415V 50 c/s 3 Phase AC supply line.

  • Worm reduction gear box coupled to the motor through belt and pulley arrangement.

  • MS STOOL for mounting the reduction gear unit.

  • Lead screw and guide bar to guide up and down traverse of the drive assembly.


Lifting Arrangement Hydraulic (Optional) :



  • Horse shoe base with suitable gun metal bush housing for 3nos chrome plated guide bars with suitable retaining plate and supports.

  • Hydraulic Power pack assembly complete with MS. Tank, suitable HP pump with filter connected to suitable solenoid valve arrangement with control and check valve for preventing dropage of pressurized fluid.

  • Power Pack connected with fixed / flexible high pressure inter connecting hose to hydraulic cylinder of suitable lift clamped to the drive head to give smooth up and down traverse.

  • Limit switch for controlling up and down traverse motion.

  • Control Panel.

  • Air break DOL dual speed starter with DOL relay for main motor.

  • HRC back up fuses.

  • Ammeters for main motor and lift motor.

  • Push Button actuator for above operation fitted on control panel.

  • The circuit consist of mcbs, relays and contactors is series. Ample overload protection is provided by The MCBs and the relay.

  • Wires coming out of the connections are numbered for easy recognition.


Options Available Provided :



  • Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area

  • Unit in SS 316

  • Unit in SS304 cladding for GMP model

  • Jacketed bowl for steam / electrical heating


Photos
Planetary Mixer
Vacuumed Planetary Mixer
Video
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